Mechanical Engineering / Makina Mühendisliği
Permanent URI for this collectionhttps://hdl.handle.net/11147/4129
Browse
8 results
Search Results
Article Citation - WoS: 126Citation - Scopus: 138Thermal Performance Optimization of Hollow Clay Bricks Made Up of Paper Waste(Elsevier Ltd., 2014) Sütçü, Mücahit; Del Coz Diaz, Juan Jose; Alvarez Rabanal, Felipe Pedro; Gençel, Osman; Akkurt, SedatIn this paper, the thermal behavior of hollow clay bricks made up of paper waste has been studied and their thermal performance has been optimized. On the one hand, both strength and thermal properties of different paper waste concentrations have been obtained by means of laboratory tests. Thermal conductivity of the microporous brick materials with additives produced in this study reduced from 0.68 W/m K to 0.39 W/m K compared with that of the sample without additives. On the other hand, the finite element method (FEM) has been applied to the nonlinear numerical thermal analysis of three different hollow bricks, including radiation and convection phenomena inside holes. Next, using the design of experiments (DOE) over the FEM models, several parameters such as the material conductivity, the convection and radiation properties and the mean brick temperature have been studied. In general, the thermal resistance is a nonlinear function that depends on the geometry of the recesses, the material properties and the temperature distribution. In all analyzed cases, minimizing the material thermal conductivity of bricks and decreasing the recesses surface radiation emissivity caused a lower thermal transmittance in the brick. Finally, the most important conclusions and the main findings of this research are exposed.Article Citation - WoS: 61Citation - Scopus: 74Production of Anorthite Refractory Insulating Firebrick From Mixtures of Clay and Recycled Paper Waste With Sawdust Addition(Elsevier Ltd., 2012) Sütçü, Mücahit; Akkurt, Sedat; Bayram, Alican; Uluca, UluçProduction of porous anorthite refractory insulating firebricks from mixtures of two different clays (K244 clay and fireclay), recycled paper processing waste and sawdust addition are investigated. Suitability of alkali-containing-clay, low-alkali fireclay, pore-making paper waste and sawdust in the products was evaluated. Prepared slurry mixtures were shaped, dried and fired. Highly porous anorthite ceramics from the mixtures with up to 30% sawdust addition were successfully produced. Physical properties such as bulk density, apparent porosity, percent linear change were investigated as well as the mechanical strengths and thermal conductivity values of the samples. Thermal conductivities of the samples produced from fireclay and recycled paper waste decreased from 0.25 W/mK (1.12 g/cm 3) to 0.13 W/mK (0.64 g/cm 3) with decreasing density. Samples were stable at high temperatures up to 1100 °C, and their cold strength was sufficiently high. The porous anorthite ceramics produced in this study can be used for insulation in high temperature applications. © 2011 Elsevier Ltd and Techna Group S.r.l. All rights reserved.Article Citation - WoS: 81Citation - Scopus: 97Utilization of Recycled Paper Processing Residues and Clay of Different Sources for the Production of Porous Anorthite Ceramics(Elsevier Ltd., 2010) Sütçü, Mücahit; Akkurt, SedatProduction of porous anorthite ceramics from mixtures of paper processing residues and three different clays are investigated. Suitability of three different clays such as enriched clay, commercial clay and fireclay for manufacturing of anorthite based lightweight refractory bricks was studied. Porous character to the ceramic was provided by addition of paper processing residues (PPR). Samples with 30-40wt% PPR fired at 1200-1400°C contained anorthite (CaO·Al2O3·2SiO2) as major phase and some minor secondary phases such as mullite (3Al2O3·2SiO2) or gehlenite (2CaO·Al2O3·SiO2), depending on the calcite to clay ratio. Anorthite formation for all clay types was quite successful in samples with 30-40wt% of paper residues fired at 1300°C. A higher firing temperature of 1400°C was needed for the fireclay added samples to produce a well sintered product with large pores. Gehlenite phase occurred mostly at lower temperatures and in samples containing higher amount of calcium (50wt% PPR). Compressive strength of compacted and fired pellets consisting of mainly anorthite ranged from 8 to 43MPa. © 2010 Elsevier Ltd.Article Citation - WoS: 8Citation - Scopus: 12A Microstructural Study of Surface Hydration on a Magnesia Refractory(Elsevier Ltd., 2010) Sütçü, Mücahit; Akkurt, Sedat; Okur, SalihHydration of the surface of a periclase refractory was studied in a controlled humidity atmosphere (92% relative humidity) at 26 °C for up to 92 h. The effect of humidity on the specimens was examined using a scanning probe microscope (SPM) and a scanning electron microscope (SEM), which showed that the degree of hydration was noticeably less in the intergranular bond phase compared to the periclase crystallites. The SPM study indicated significant growth of hydrates on the refractory grain surface. Growth rate of the hydrate layer was least on (0 0 1) orientation, higher for the (1 0 3) orientation, and highest for the (1 0 1) oriented grain. The rate of loss of refractory phases by hydration on a (1 0 1) oriented grain was 4.53 nm/h. This material loss may be insignificant for a bulk brick, but is a serious threat for a magnesia castable consisting of fine magnesia powder due to large surface area exposed to humidity or water itself. © 2010 Elsevier Ltd and Techna Group S.r.l. All rights reserved.Article Citation - WoS: 300Citation - Scopus: 343The Use of Recycled Paper Processing Residues in Making Porous Brick With Reduced Thermal Conductivity(Elsevier Ltd., 2009) Sütçü, Mücahit; Akkurt, SedatProduction of porous and light-weight bricks with reduced thermal conductivity and acceptable compressive strength is accomplished. Paper processing residues were used as an additive to an earthenware brick to produce the pores. SEM-EDS, XRD, XRF and TG-DTA analysis of the paper waste and brick raw material were performed. Mixtures containing brick raw materials and the paper waste were prepared at different proportions (up to 30 wt%). The granulated powder mixtures were compressed in a hydraulic press, and the green bodies were dried before firing at 1100 °C. Dilatometric behaviours, drying and firing shrinkages were investigated as well as the loss on ignition, bulk density, apparent porosity, water absorption and thermal conductivity values of the fired samples. Their mechanical and microstructural properties were also investigated. The results obtained showed that the use of paper processing residues decreased the fired density of the bricks down to 1.28 g/cm3. Compressive strengths of the brick samples produced in this study were higher than that required by the standards. Thermal conductivity of the porous brick produced in this study (<0.4 W/m K) showed more than 50% reduction compared to local brick of the same composition (0.8 W/m K). Conversion of this product to a perforated brick may reduce its thermal conductivity to very low values. Successful preliminary tests were conducted on an industrial scale.Article Citation - WoS: 15Citation - Scopus: 17Influence of Crystallographic Orientation on Hydration of Mgo Single Crystals(Elsevier Ltd., 2009) Sütçü, Mücahit; Akkurt, Sedat; Okur, SalihThis study has been performed in order to find out the influence of crystallographic orientation on hydration of MgO single crystal substrates with (1 0 0)-, (1 1 0)-, and (1 1 1)-orientations. The samples were left in a hydration chamber with an 88% relative humidity for 18 h at room temperature. The effect of humidity on the samples was examined by scanning probe microscope (SPM) and scanning electron microscope (SEM) which showed that the degree of hydration was noticeably influenced by the crystallographic orientation. It was found that the MgO with (1 1 1)-orientation has the highest tendency to hydrate than the other orientations. Second most affected sample was (1 1 0) crystal. Loss of MgO on the surface by hydration is most severe when the crystal is oriented in (1 1 1) plane with the maximum hydrate layer thickness of 174 nm after 18 h of exposure.Article Citation - WoS: 11Citation - Scopus: 18Ann Model for Prediction of Powder Packing(Elsevier Ltd., 2007) Sütçü, Mücahit; Akkurt, SedatA multilayer feed forward backpropagation (MFFB) learning algorithm was used as an artificial neural network (ANN) tool to predict packing of fused alumina powder mixtures of three different sizes in green state. The data used in model construction were collected by mixing and pressing powders with average particle sizes of 350, 30 and 3 μm and with narrow particle size distributions. The data sets that were composed of green densities of cylindrical pellets were first randomly partitioned into two for training and testing of the ANN models. Based on the training data an ANN model of the packing efficiencies was created with low average error levels (3.36%). Testing of the model was also performed with successfully good average error levels of 3.39%.Article Doe and Ann Models for Powder Mixture Packing(American Ceramic Society, 2007) Akkurt, Sedat; Romagnoli, Marcello; Sütçü, MücahitDesign of experiments (DOE) and artificial neural network (ANN) techniques were used to study packing of fused alumina powders composed of three different sizes of particles. The first is the mixture design technique that produces a polynomial model of the powder-packing system. While, the ANN technique is extensively used to model complex systems in many fields. The methodological approach used is mixture design, which can be used to study the influences of two or more additives. It is a structured and organized method for determining the relationship between the components and the output of that process. The mixture design approach permits optimization of size distribution to obtain a target value of porosity. Sensitivity analysis involves the use of the developed ANN model to predict outputs (porosity) at varying levels of the input factor effects.