Mechanical Engineering / Makina Mühendisliği
Permanent URI for this collectionhttps://hdl.handle.net/11147/4129
Browse
34 results
Search Results
Article Citation - WoS: 18Citation - Scopus: 20Cold Plate Enabling Air and Liquid Cooling Simultaneously: Experimental Study for Battery Pack Thermal Management and Electronic Cooling(Elsevier, 2023) Coşkun, Turgay; Çetkin, ErdalThe temperature of cells varies greatly during dis/charge while their performance and lifetime are greatly affected by this fluctuation. Elevated temperatures may yield battery fire due to thermal runaway as well they accelerate ageing and capacity fade of cells. Thermal management systems are a necessity for electric vehicles to extend the lifetime of battery cells and eliminate any fire risks, especially for fast dis/charging applications. Here, we document a hybrid cold plate with a working fluid(s) of sole air or liquid as well as both of them. Hybridization of air and liquid cooling promises to minimize energy consumption requirements during a charge/ discharge cycle by combining the benefits of both thermal management strategies if energy management is controlled accordingly. The temperature of each cell can be kept below 30 degrees C with the proposed hybrid cooling heat exchanger, and the temperature difference between the cells is reduced by 30 % relative to liquid cooling. The maximum temperatures are decreased by 18 % and 3 % in hybrid cooling when compared to air and water cooling, respectively. Furthermore, a step function combining various discharge rates (1C and 3C) was employed in experiments to mimic a realistic situation, i.e. variable C-rate rather than constant. The results show that the temperature of the battery cells can be kept below 30 degrees C with air cooling for variable discharge rate and the effect of contact resistance should not be overlooked for liquid cooling. Furthermore, the possible use of the proposed hybrid cold plates is surveyed in the cooling of electronic devices which produce more and continuous heat than cells. Therefore, three resistance heaters with a capacity of 50W are used in experiments as well. The results show that the proposed cold plates could be used in both electronics cooling and battery thermal management with a control algorithm to switch between sole working fluid and combination modes which could be developed based on the results of this paper.Review Citation - WoS: 13Citation - Scopus: 13A Review on Battery Thermal Management Strategies in Lithium-Ion and Post-Lithium Batteries for Electric Vehicles(Yıldız Technical University, 2023) Güngör, Şahin; Göçmen, Sinan; Çetkin, ErdalElectrification on transportation and electricity generation via renewable sources play a vital role to diminish the effects of energy usage on the environment. Transition from the conven- tional fuels to renewables for transportation and electricity generation demands the storage of electricity in great capacities with desired power densities and relatively high C-rate values. Yet, thermal and electrical characteristics vary greatly depending on the chemistry and struc- ture of battery cells. At this point, lithium-ion (Li-ion) batteries are more suitable in most applications due to their superiorities such as long lifetime, high recyclability, and capacities. However, exothermic electrochemical reactions yield temperature to increase suddenly which affects the degradation in cells, ageing, and electrochemical reaction kinetics. Therefore, strict temperature control increases battery lifetime and eliminates undesired situations such as lay- er degradation and thermal runaway. In the literature, there are many distinct battery thermal management strategies to effectively control battery cell temperatures. These strategies vary based on the geometrical form, size, capacity, and chemistry of the battery cells. Here, we focus on proposed battery thermal management strategies and current applications in the electric vehicle (EV) industry. In this review, various battery thermal management strategies are doc- umented and compared in detail with respect to geometry, thermal uniformity, coolant type and heat transfer methodology for Li-ion and post-lithium batteries.Article Gemi Sevk Gücü ve Isı Transferinin Yapısal Gelişim Teorisi ile İlişkisi(TMMOB Gemi Mühendisleri Odası, 2022) Güneş, Ümit; Çetkin, Erdal; Şahin, BahriYapısal Gelişim Teorisi 1996 yılında literatüre kazandırılmış olup tabiattaki ve mühendislikteki tasarım prensiplerini açıklar. Teori, yeryüzündeki akış sistemlerini bütüncül bir şekilde ele alır. Akışın (hareketin) olmadığı yerde çoğu zaman canlılıktan bahsetmemiz dahi mümkün olmamaktadır. Akış sistemlerinin çözümünde anahtar davranış biçimi bu sistemlerin minimum dirençli yol ile hareketini sürdürmesidir. Belli bir zaman dilimi için minimum direnç ile hareket eden sistem zaman geçtikçe kendine yeni yollar (kanallar) bulmakta ya da bazı yolları hiç kullanmayarak yönünü değiştirmektedir. Yapısal Gelişim Teorisi ise hayati öneme sahip olan akış sistemlerinin fiziksel arka planını ortaya koymaktadır. Bu makalede özellikle mühendislik çözümlerinin başında gelen akış sistemlerinin yapısı (gemilerde kurulu ana makine gücü ve ısı transferi örnekleri özelinde) ve Yapısal Gelişim Teorisi’ne göre ilişkisi araştırılmıştır. Bunun için 1085 adet petrol tankeri için DWT ile bu tankerler için gerekli olan güç ilişkisi nonlineer regresyon ile analiz edilmiştir. Sonuç olarak gemilerdeki genel gelişimin ve ısı transferinin yapısal gelişim prensiplerine uygun şekilde gerçekleştiği gösterilmiştir.Review Citation - WoS: 103Citation - Scopus: 136Digital Twin of Electric Vehicle Battery Systems: Comprehensive Review of the Use Cases, Requirements, and Platforms(Elsevier, 2023) Naseri, Farshid; Gil, S.; Barbu, C.; Jensen, A. C.; Larsen, P. G.; Gomes, Claudio; Çetkin, Erdal; Yarımca, GülşahTransportation electrification has been fueled by recent advancements in the technology and manufacturing of battery systems, but the industry yet is facing serious challenges that could be addressed using cutting-edge digital technologies. One such novel technology is based on the digital twining of battery systems. Digital twins (DTs) of batteries utilize advanced multi-layer models, artificial intelligence, advanced sensing units, Internet-of-Things technologies, and cloud computing techniques to provide a virtual live representation of the real battery system (the physical twin) to improve the performance, safety, and cost-effectiveness. Furthermore, they orchestrate the operation of the entire battery value chain offering great advantages, such as improving the economy of manufacturing, re-purposing, and recycling processes. In this context, various studies have been carried out discussing the DT applications and use cases from cloud-enabled battery management systems to the digitalization of battery testing. This work provides a comprehensive review of different possible use cases, key enabling technologies, and requirements for battery DTs. The review inclusively discusses the use cases, development/integration platforms, as well as hardware and software requirements for implementation of the battery DTs, including electrical topics related to the modeling and algorithmic approaches, software architec-tures, and digital platforms for DT development and integration. The existing challenges are identified and circumstances that will create enough value to justify these challenges, such as the added costs, are discussed.Article Citation - WoS: 30Citation - Scopus: 33Emergence of Elevated Battery Positioning in Air Cooled Battery Packs for Temperature Uniformity in Ultra-Fast Dis/Charging Applications(Elsevier, 2022) Göçmen, Sinan; Çetkin, ErdalPure electric vehicles (EVs) are gradually becoming major interest of research in worldwide. Battery cells in EV battery packs must be kept in between the desired operational temperature range (similar to 30 degrees C) and temperature should be homogeneous in packs to eliminate safety risks and prolong battery life. In this study, performance of a novel BTMS design was studied at various discharge conditions with fast and ultra-fast C-rate values. Cooling with natural convection exceeds desired operational temperature in the pack as well as forced air convection in Z-type manifold. Elevated battery positions yield flow resistance along the air channels in between battery cells to be uniform which yields flow rate sweeping the surface of each cell to be the same. Therefore, the maximum temperature in between cells decreases to less than 0.3K from the order of 12K. The temperature uniformity is essential for ageing and electrical resistance of cells to be homogeneous in a pack. In addition, heat transfer enhancement with various fin designs is documented as well as its effect on the temperature distribution. The accuracy of numerical studies is validated by experimental work. The results show that the peak temperature can be kept under the desired operational temperature with minimum deviation in the temperature difference for distinct operation conditions required for advanced electric vehicles (cars, airplanes, helicopters) with extreme charging and discharging capability.Article Citation - WoS: 3Citation - Scopus: 3Computation Time Reduction of Pcm Melting Process by Changing Modeling Parameters(Taylor & Francis, 2022) Demirkıran, İsmail Gürkan; Çetkin, ErdalThis study can be considered as a helpful reference for whom endeavor to boost the computation efficiency of the PCM melting process. Researchers sacrifice accuracy to decrease computation time since computational fluid dynamics (CFD) solutions of PCM melting processes require comparatively very long time, i.e., from hours to days or weeks, depending on the system geometry. The present study compares the approaches recommended in the literature in terms of their influence on computation time reduction and accuracy. A horizontally finned tube LHTES unit is modeled in 2-D space using ANSYS Fluent, the most common commercial CFD software for the considered problem in the literature. The outcomes obtained from the attempts to boost the computation efficiency are as follows: adaptive time step size approach causes 72% enhancement in computation time (from 90 hours to 25 hours), frozen flux algorithm and constant thermophysical properties have almost no influence on computation time. Even though low convergence criteria and neglecting natural convection reduces computation time drastically, the errors in accuracy are not in acceptable level.Article Citation - WoS: 5Citation - Scopus: 7Enhanced Temperature Uniformity With Minimized Pressure Drop in Electric Vehicle Battery Packs at Elevated C-Rates(Wiley, 2022) Güngör, Şahin; Çetkin, ErdalThe trend of transition from fossil fuel to electrification in transportation is a result of no carbon emission produced by electric vehicles (EVs) during their daily operations. Furthermore, the global carbon footprint of EVs can be minimized if the electricity is generated from renewable sources such as wind and solar. On the other hand, there are some drawbacks of these vehicles such as charging time being very long and the mileage range of vehicles not at the desired level. Battery cells are being charged at relatively high C-rates to eliminate these problems, yet high current rates accelerate the aging of batteries and capacity losses due to the generated heat. Generated heat causes overheating, and excess temperature triggers degradation and thermal runaway risks. This paper uncovers how the battery pack temperature uniformity and strict thermal control can be achieved with heat transfer enhancement by conduction (cold plates) and convection (vascular channels). We aimed to reduce the energy consumption of the EV battery pack system while increasing the thermal performance. The impact of the thermal contact resistance is also considered for many realistic scenarios. The results indicate that an integrated system with cold plates and vascular channels satisfies the temperature uniformity requirement (over 81%) with comparatively less pumping power (∼72%) of advanced electric vehicles for relatively high C-rates. Furthermore, findings show the temperature level can increase up to 4°C as thermal contact resistance increases. The proposed cooling technique, which has low cost, easy application, and lower energy consumption superiorities, can be implemented in palpable EV battery packs.Article Citation - WoS: 8Citation - Scopus: 9Experimental Investigation of Air Cooling With/Out Tab Cooling in Cell and Module Levels for Thermal Uniformity in Battery Packs(ASME, 2023) Göçmen, Sinan; Çetkin, ErdalCatastrophic effects of global warming and environmental pollution are becoming more evident each day, and reduction in fossil fuel consumption is an urgent need. Thus, electric vehicles powered by sustainable energy sources are becoming a major interest. However, there are some challenges such as safety, limited range, long charging times, and battery life which are inhibitory to the adaptation of them. One of the biggest reasons for these challenges is the relationship between battery degradation and temperature which can be eliminated if batteries can be kept at the optimum temperature range. Here, the effects of three distinct (natural convection, forced convection, and tab cooling) methodology were experimentally compared at both the cell and module levels (six serial 7.5 Ah Kokam pouch cells, 1P6S) for thermal management of lithium-ion cells. The experiments were conducted at a discharge rate of 3C with ambient temperatures of 24 ◦C and 29 ◦C. The cell-level test results show that the tab cooling yields 32.5% better thermal uniformity in comparison to the other techniques. Furthermore, tab cooling yields better temperature uniformity with and without air convection as the hot spots occurring near the tabs is eliminated. For the module level, the forced air convection method stands out as the best option with a 4.3% temperature deviation between cells and maximum cell temperature of 39 ◦C. Overall, the results show that a hybrid approach with tab cooling would be beneficial in terms of temperature homogeneity especially in high capacity electric vehicle battery cells.Article Citation - WoS: 75Citation - Scopus: 85Thermal Management System for Air-Cooled Battery Packs With Flow-Disturbing Structures(Elsevier, 2022) Şahin, R. Cagtay; Göçmen, Sinan; Çetkin, ErdalLithium-ion battery packs are preferred in electrical vehicles (EVs) due to their efficient and stable characteristics. Battery thermal management systems (BTMS) have vital importance in EVs to keep batteries in the desired temperature range to maximize performance and lifetime. BTMS with air cooling is simpler and lighter relative to competing methods; however, low thermal conductivity and heat capacity of air necessitate thermal performance and pressure drop adjustments. This work offers a novel design method for cylindrical cells by evaluating the effect of various baffles (cylindrical, triangular, diamond and winglet) on the cooling performance and pressure drop of an air-cooled battery module with 12 21700 cylindrical cells. Thermal characteristics are simulated by the electrochemical-thermal battery model, the P3D multiscale model (modelling parameters for a commercial 21700 cell are documented) in COMSOL Multiphysics 5.5 and their accuracy is validated by experiments. As a result, baffles reduce the maximum temperature and temperature difference by 5% (1.8 °C) and 40% (1.7 °C), respectively, consuming 3.5 times more power than the base design. Delta winglets offer the optimum solution, reducing the maximum temperature and temperature difference by 2% (0.6 °C) and 15% (0.7 °C), respectively, with a 44% (0.12 W) rise in parasitic power consumption.Article Citation - WoS: 30Citation - Scopus: 32Emergence of Asymmetric Straight and Branched Fins in Horizontally Oriented Latent Heat Thermal Energy Storage Units(Elsevier, 2022) Demirkıran, İsmail Gürkan; Rocha, Luiz Alberto Oliveirab; Çetkin, ErdalMobilized thermal energy storage units have a vital role in reducing energy consumption in buildings by enabling industrial waste heat to be used in buildings. High conductive fins can enhance the heat transfer performance of mobilized thermal energy storage tanks which suffer significantly from the low thermal conductivity of phase change materials. On the other hand, investment costs of the mobilized thermal energy storage tanks need to be decreased to compete with fossil fuel-driven systems in buildings. The present study numerically investigates the effect of innovative fin structures on the melting performance for fixed fin material volume to disable cost increase. Two-dimensional models with phase change were simulated for shell-and-tube heat exchangers. The shell geometry was designed sufficiently large to observe the melting growth of phase change material independent from shell walls within the given charging time. Straight and Branched type fin structures with the fin numbers of Nfin=2, 4, and 6 were simulated to uncover the effect of shape and length scale of fins on natural convection-driven melting. It was found that Straight fin type is more suited than Branched fins as they do not show significant melting enhancement with increased complexity and cost. The fin structures in all cases performed better when located at the top of the heat transfer fluid tube, even though the literature considers that top-located fins inhibit natural convection circulations. Varying the number of fins from (2-fin) to (4-fin) causes 15.8% increase in melting ratio, but further increase in the fin number (6-fin) reduces melting ratio below the (4-fin) case. Within (4-fin) structures located at the top, using distinct fin lengths yields melting ratio to increase 28.1%. Overall, the results show that heat transfer could be improved by varying the fin structure without increasing total fin volume and cost. The melting region growth shape with optimized fin structure forms the basis for the multitube arrangement of mobilized thermal energy storage units to enhance heat transfer performance with low cost.