Mechanical Engineering / Makina Mühendisliği
Permanent URI for this collectionhttps://hdl.handle.net/11147/4129
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Article Corrosion of Industrial Frit Furnace Refractories: a Postmortem Study(Anadolu Üniversitesi, 2016) Özcan, Selçuk; Akkurt, SedatMicrostructural and phase analyses of corroded frit furnace refractories forming the side walls and the bottom of an industrial frit furnace is reported in this study. Reflected light optical microscopy, scanning electron microscopy, energy dispersive spectroscopy, and x-ray diffraction tools were used for the analyses. The microstructural analysis in combination with the saturation solubilities information in the phase diagrams was used to predict the corrosion behavior of the refractories. The frit and the refractory types were compared qualitatively for the dissolution potential and corrosion mechanisms. The dissolution of the refractory material was direct (congruent) for both the side wall refractories and bottom pavers. The first push exudation phenomenon was determined to be effective for the increase of porosity and pore dimensions which in turn caused accelerated wear rates when combined with corrosion. The corrosive potential of the transparent frit for corundum, mullite, and glassy phase in the refractories was determined to be excessive. The dissolution of these species in the molten transparent frit was predicted to start at temperatures between 1000-1340oC while the operating temperature was 1470oC. The decrease in the extent of corrosion by zirconia inclusion either in the refractories or in the molten glass compositions was qualitatively discussed.Article Citation - WoS: 54Citation - Scopus: 58Sintering and Microstructural Investigation of Gamma–alpha Alumina Powders(Elsevier Ltd., 2014) Yalamaç, Emre; Trapani, Antonio; Akkurt, SedatSintering behaviors of commercially available alumina powders were investigated using constant-heating rate dilatometric experiments. Each powder had different proportion of alpha/gamma alumina. Densification behaviors of powders were studied up to 1600 °C with three different heating rates of 1, 3.3 and 6.6 °C/min. Compacts of different gamma content alumina powders exhibited systematic anomalous second peaks in the densification rate curves at certain heating rates and temperatures. At 3.3 °C/min heating rate experiments, densification curves of 10% gamma phase alumina powder compacts reached a plateau after 1450 °C, and did not increase any further at higher temperatures. This phenomenon was double checked to understand powder behavior during sintering. 10% gamma phase alumina powder compacts showed the highest density for each heating rate. It reached 94% theoretical density with 1 °C/min heating rate. But 20% gamma phase alumina powder compacts had the finest grain size of about 1.40 ?m. Final density and porosity of compacts were also tested by image analysis and the results were coherent with Archimedes results. © 2014 Karabuk UniversityArticle Citation - WoS: 171Characteristics of Brick Used as Aggregate in Historic Brick-Lime Mortars and Plasters(Elsevier Ltd., 2006) Böke, Hasan; Akkurt, Sedat; İpekoğlu, Başak; Uğurlu, ElifMortars and plasters composed of a mixture of brick powder and lime have been used since ancient times due to their hydraulic properties. In this study, raw material compositions, basic physical, mineralogical, microstructural and hydraulic properties of some historic Ottoman Bath brick-lime mortars and plasters were determined by XRD, SEM-EDS, AFM, TGA and chemical analyses. The mineralogical and chemical compositions, microstructures, morphologies and pozzolanicities of the brick powders and fragments used as aggregates in the mortars and plasters were examined to find out the relationship between hydraulic properties of the mortars and the bricks. The characteristics of bricks used in the bath domes were also determined to investigate whether the brick aggregates used in mortar and plasters were prepared from these bricks. The results indicated that the mortars and plasters were hydraulic owing to the presence of crushed brick powders that have good pozzolanicity. The brick powders bad high pozzolanicity because they contained high amounts of calcium-poor clay minerals in their raw materials that were fired at low temperatures. On the other hand, bricks used in the domes had poor pozzolanicity with different mineralogical and chemical compositions from bricks used in mortars and plasters. Based on the results of the analysis, it was thought that the bricks manufactured with high amounts of clays were consciously chosen in the preparation of hydraulic mortars and plasters. (C) 2006 Elsevier Ltd. All rights reserved.Article Citation - WoS: 14Citation - Scopus: 15Electrochemical Performance of La0.6sr0.4co0.2fe0.8o3-Ce0.9gd0.1o2 Composite Sofc Cathodes Fabricated by Electrocatalyst And/Or Electrocatalyst-Ionic Conductor Infiltration(Springer, 2019) Sındıraç, Can; Büyükaksoy, Aligül; Akkurt, SedatInfiltration of electrocatalyst precursor solutions into previously sintered porous ionic conductor scaffolds has been used recently as an alternative method to the conventional co-sintering route to fabricate electrocatalyst-ionic conductor composites for solid oxide fuel cell (SOFC) cathode applications. However, the aqueous nitrate solutions generally used to perform the infiltration process results in electrocatalyst precipitates that are disconnected from each other, yielding poor electrode performance. In this work, polymeric electrocatalyst (La0.6Sr0.4Co0.2Fe0.8O3-LSCF) precursors that produce interconnected thin films upon heat treatment were used to infiltrate porous ionic conductor Ce0.9Gd0.1O2-delta (GDC) scaffolds to overcome these issues. In addition, for the first time in the literature, a mixture of LSCF and GDC polymeric precursors, which would yield LSCF-GDC nanocomposite coatings on the grains of the porous GDC scaffold were used as the infiltration solution. Thus, further enhancement of the electrocatalyst/ionic conductor interfacial area and achievement of improved electrode performance was aimed. As a result of the optimization studies, the lowest measured area specific polarization resistance (ASR(cathode)) values of 0.47 and 0.73 omega.cm(2) were obtained for polymeric LSCF+GDC and LSCF precursor infiltrations respectively at 700 degrees C, in air. In addition, LSCF+GDC infiltration yielded electrodes with much improved long-term stability in comparison to those obtained by LSCF infiltration. [GRAPHICS] .Article Citation - WoS: 25Citation - Scopus: 26Lowering the Sintering Temperature of Solid Oxide Fuel Cell Electrolytes by Infiltration(Elsevier Ltd., 2019) Sındıraç, Can; Çakırlar, Seda; Büyükaksoy, Aligül; Akkurt, SedatA dense electrolyte with a relative density of over 95% is vital to prevent gas leakage and thus the achievement of high open circuit voltage in solid oxide fuel cells (SOFCs). The densification process of ceria based electrolyte requires high temperatures heat treatment (i.e. 1400-1500 degrees C). Thus, the minimum co-sintering temperatures of the anode-electrode bilayers are fixed at these values, resulting in coarse anode microstructures and consequently poor performance. The main purpose of this study is to densify gadolinia doped ceria (GDC), a common SOFC electrolyte, at temperatures lower than 1400 degrees C. By this aim, an approach involving the infiltration of polymeric precursors into porous electrolyte scaffolds, a method commonly used for composite SOFC electrodes, is proposed. By infiltrating polymeric precursors of GDC into porous GDC scaffolds, a reduction in the sintering temperature by at least 200 degrees C is achieved with no additives that might affect the electrical properties. Energy dispersive x-ray spectroscopy line scan analyses performed on porous GDC scaffolds infiltrated by a marker solution (polymeric FeOx precursor in this case) reveals a homogeneous infiltrated phase distribution, demonstrating the effectiveness of polymeric precursors.Article Citation - WoS: 11Citation - Scopus: 12Electrical Properties of Gadolinia Doped Ceria Electrolytes Fabricated by Infiltration Aided Sintering(Elsevier Ltd., 2019) Sındıraç, Can; Büyükaksoy, Aligül; Akkurt, SedatCommon solid oxide fuel cell (SOFC) electrolyte materials (e.g., gadolinia doped ceria - GDC) demand temperatures exceeding 1400 degrees C for densification by conventional solid state sintering. It is very desirable to reduce the densification of the SOFC electroltytes to i) avoid microstructural coarsening of the composite anode layers, which are co-sintered with the electolyte layer in the anode supported SOFC fabrication scheme and ii) reduce energy consumption during SOFC manufacturing. We have recently demostrated a novel infiltration-aided sintering route to densify GDC ceramics at 1200 degrees C. In the present work, we present the electrical properties of GDC ceramics fabricated thusly. Comparison of high density (>= 95%) samples fabricated by conventional or infiltration-aided sintering reveal that at 700 degrees C, similar total electrical conductivities are obtained, while at 300 degrees C, specific grain boundary resistivity is smaller in the latter. Bulk (grain) conductivity is higher in porous GDC ceramics (relative density <= 90%) fabricated by infiltration-aided sintering than the conventionally sintered ones with similar porosities. Finally, open circuit voltage of 0.84 V at 700 degrees C, obtained under dilute hydrogen and stagnant air conditions suggests that GDC ceramics densified by infiltration-aided sintering are suitable for use as SOFC electrolytes.Article Citation - WoS: 9Citation - Scopus: 10Formation of La1-Xsrxco1 Cathode Materials From Precursor Salts by Heating in Contact With Cgo Electrolyte(Elsevier Ltd., 2016) Sındıraç, Can; Akkurt, SedatThe purpose of this study is to determine the solid state reactions leading to the formation of La0.6Sr0.4Co0.8Fe0.2O3 and La0.6Sr0.4Co0.2Fe0.8O3 which are widely used as cathode material in solid oxide fuel cells (SOFC) from precursor salts. Interactions between the cathode and the electrolyte layers are also investigated while the cathode layer formed upon heating in contact with the surface of cerium-gadolinium oxide (CGO) electrolyte substrates. Almost all combinations of precursor salt mixtures were tested to see if all solid state reactions are completed and what phases eventually formed. Most of the transformation was complete after 1050 °C heat treatment to yield different mixed oxides. The cathode layer was usually in porous form but was found to spread well over the substrate. Uneven diffusion of La, Sr, Co or Fe into the substrate influenced the stoichiometry of the resulting cathode layer in varying degrees. Fe was found to diffuse into the substrate.Article Citation - WoS: 126Citation - Scopus: 138Thermal Performance Optimization of Hollow Clay Bricks Made Up of Paper Waste(Elsevier Ltd., 2014) Sütçü, Mücahit; Del Coz Diaz, Juan Jose; Alvarez Rabanal, Felipe Pedro; Gençel, Osman; Akkurt, SedatIn this paper, the thermal behavior of hollow clay bricks made up of paper waste has been studied and their thermal performance has been optimized. On the one hand, both strength and thermal properties of different paper waste concentrations have been obtained by means of laboratory tests. Thermal conductivity of the microporous brick materials with additives produced in this study reduced from 0.68 W/m K to 0.39 W/m K compared with that of the sample without additives. On the other hand, the finite element method (FEM) has been applied to the nonlinear numerical thermal analysis of three different hollow bricks, including radiation and convection phenomena inside holes. Next, using the design of experiments (DOE) over the FEM models, several parameters such as the material conductivity, the convection and radiation properties and the mean brick temperature have been studied. In general, the thermal resistance is a nonlinear function that depends on the geometry of the recesses, the material properties and the temperature distribution. In all analyzed cases, minimizing the material thermal conductivity of bricks and decreasing the recesses surface radiation emissivity caused a lower thermal transmittance in the brick. Finally, the most important conclusions and the main findings of this research are exposed.Article Citation - WoS: 4Citation - Scopus: 4Effects of Catalyst Precursor Type and Preparation Conditions, and Solvent Type on Activity and Selectivity of Pt/Sio2 Catalyst in Citral Hydrogenation(Walter de Gruyter GmbH, 2011) Depboylu, Can Okan; Yılmaz, Selahattin; Akkurt, SedatIn this study, citral hydrogenation reaction in liquid phase over silica gel supported Pt catalysts was investigated. It was desired to hydrogenate carbonyl group selectively to produce valuable unsaturated alcohols, namely geraniol and nerol. Pt/SiO2 catalysts were prepared by impregnation method. The effects of parameters investigated in the present study included Pt precursor type (hexachloroplatinic acid (HCLPA), platinum II acetylacetonate (PAA)), catalyst activation temperature (350°C and 450°C), catalyst activation without calcination, catalyst washing with 0.1 M NaOH and solvent type (ethanol, 2-pentanol). The catalysts activities and selectivities were affected by the type of precursor and activation temperature. The maximum citral conversion (89.50 percent) was achieved at lower activation temperature (350°C) with PAA precursor based catalyst. It was observed that higher activation temperature provided lower citral conversion but higher selectivity to unsaturated alcohols; increasing the activation temperature to 450°C decreased citral conversion to 26.10 percent. But selectivity to unsaturated alcohols, geraniol and nerol, increased from 7.06 to 54.60 percent. Catalyst washing and 2-pentanol prevented acetal formation. Catalyst activation without calcination gave lower citral conversion (20.84 percent) and selectivity to unsaturated alcohols (30.00 percent). Copyright © 2011 The Berkeley Electronic Press. All rights reserved.Article Citation - WoS: 14Citation - Scopus: 14Microstructural Development of Interface Layers Between Co-Sintered Alumina and Spinel Compacts(Elsevier Ltd., 2011) Yalamaç, Emre; Carry, Claude; Akkurt, SedatTests were performed to investigate the microstructure of the interface between alumina and spinel materials after high temperature thermal treatment (1500°C). The first test involved co-sintering of co-pressed alumina and spinel compacts. Microstructures were investigated by SEM, EDS, WDS and EBSD. A microstructurally distinct layer with columnar grains of up to 40μm length and 5μm width was observed after 16h at 1500°C. Growth rate of the columnar spinel grains from parent spinel towards alumina follows parabolic kinetics, controlled by a mixed process of O2- ion diffusion and interface reaction. Diffusion couples of spinel and alumina were investigated. Same columnar spinel grains were observed at the interface which grew into alumina during thermal treatment with the same kinetics as in co-sintering experiments. The shape of the phase boundaries between spinel and alumina can be a further indication of the direction of their growth.
