Mechanical Engineering / Makina Mühendisliği

Permanent URI for this collectionhttps://hdl.handle.net/11147/4129

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  • Article
    Citation - WoS: 39
    Citation - Scopus: 40
    Impact Loading of Functionally Graded Metal Syntactic Foams
    (Elsevier, 2022) Movahedi, Nima; Fiedler, Thomas; Taşdemirci, Alper; Murch, Graeme E.; Belova, Irina V.; Güden, Mustafa
    The present study addresses the impact loading of functionally graded metal syntactic foams (FG-MSF). For comparison, samples of the same material were also compression loaded at quasi-static velocities. Samples of A356 aluminium FG-MSF were produced using counter-gravity infiltration casting with combination of equal-sized layers of expanded perlite (EP) and activated carbon (AC) particles. A modified Split Hopkinson Pressure Bar test set-up was used to impact the FG-MSFs from their EP or AC layers at 55 m/s or 175 m/s impact velocities. A high-speed camera captured the deformation of the samples during testing. It was shown that increasing the loading velocity enhanced both the compressive proof strength and energy absorption of the impacted FG-MSF from both layers, confirming a dynamic strengthening effect of the foam. The samples impacted from both layers at 55 and 175 m/s showed a transition and a shock mode of deformation, respectively. The impacted samples at 55 m/s experienced lower final average strain values compared to 175 m/s.
  • Article
    Citation - WoS: 28
    Citation - Scopus: 34
    The Strain Rate Sensitive Flow Stresses and Constitutive Equations of a Selective-Laser and an Annealed-Rolled 316l Stainless Steel: a Comparative Study
    (Elsevier, 2022) Güden, Mustafa; Enser, Samed; Bayhan, Mesut; Taşdemirci, Alper; Yavaş, Hakan
    The strain rate dependent compressive flow stresses of a Selective-Laser-Melt 316L (SLM-316L) alloy and a commercial (annealed-extruded) 316L (C-316L) alloy were determined, for comparison, between 1x10-4 and ∼2500 s-1 and between 1x10-4 and ∼2800 s-1, respectively. The Johnson and Cook flow stress material model parameters of both alloys were also determined. The microstructural examinations of the deformed cross-sections of tested specimens (interrupted tests) showed a twinning-induced-plasticity in SLM-316L alloy and a martensitic transformation-induced-plasticity in C-316L alloy. Twin and martensite formations were detected microscopically higher in the dynamically tested specimens until about 0.22 strain, while the twin and martensite formations decreased at increasing strains due to adiabatic heating. The rate sensitivity of SLM-316L was determined slightly higher than that of C-316L within the quasi-static strain rate range (1x10-4 and 1x10-2 s-1), while the rate sensitivities of both alloys were similar in the quasi-static-high strain rate range (1x10-4 and ∼2500-2800 s-1) at low strains. A more rapid decrease in the rate sensitivity of C-316L at increasing strains was found in the quasi-static-high strain rate range. The similar activation volumes of both alloys, corresponding to the dislocation intersections, indicated a similar thermally activated deformation process involvement in both alloys.
  • Article
    Citation - WoS: 10
    Citation - Scopus: 12
    Testing and Modeling Blast Loading of a Sandwich Structure Cored With a Bio-Inspired (balanus) Core
    (Elsevier, 2022) Tüzgel, Fırat; Akbulut, Emine Fulya; Güzel, Erkan; Yücesoy, Atacan; Şahin, Selim; Taşdemirci, Alper; Güden, Mustafa
    The blast loading response of a sandwich structure consisted of bio-inspired (balanus) cores/units was investigated experimentally and numerically. A Direct Pressure Pulse (DPP) set-up was used to impose a blast-like loading. The equivalent blast conditions corresponding to the used impact velocities were implemented in the models. A benchmark study was performed by using three different methods namely pure Lagrangian, Arbitrary Lagrangian Eulerian, and hybrid. Dynamic crushing behavior was analyzed and exhibited a higher specific energy absorption capacity than its constituents (core and shell). Among the core configurations, all-front configuration was found the most efficient configuration regarding the specific energy absorption.
  • Article
    Citation - WoS: 54
    Citation - Scopus: 59
    Orientation Dependent Tensile Properties of a Selective-Laser 316l Stainless Steel
    (Elsevier, 2021) Güden, Mustafa; Yavaş, Hakan; Tanrıkulu, Ahmet Alptuğ; Taşdemirci, Alper; Akın, Barış; Enser, Samed; Karakuş, Ayberk; Arslan Hamat, Burcu
    The effect of specimen inclination angle with respect to building direction on the tensile properties of a selective laser melt 316L alloy was investigated. Tensile test specimens were fabricated with the angles between 0 degrees to 90 degrees at 15 degrees intervals using a rotation scanning. In addition, 316L alloy test specimens were generated in the ANSYS 2020R1 additive module and tensile tested in LS-DYNA in order to determine the effect of residual stresses on the tensile strengths. The microscopic analysis revealed a strong < 110 > fiber texture orientation along the building direction (the loading axis of 0 degrees inclined specimens) and a weak 111 texture or nearly random distribution of directions in the normal to the building direction (tensile loading axis of 90 degrees inclined specimens). The yield and tensile strength increased and ductility decreased with increasing inclination angle. The strength variation with the inclination angle was shown well-fitted with the Tsai-Hill failure criterion. Although, the used numerical models indicated an inclination-dependent residual stress, the difference in the residual stresses was much lower than the difference in the strengths between 0 degrees and 90 degrees inclined specimens. Predictions showed a lower twinning stress in 0 degrees inclined specimens due to < 110 > fiber texture orientation in the tensile axis. The fiber texture resulted in extensive twinning; hence, higher ductility and tension-compression asymmetry in 0 degrees inclined specimens. Based on these results, the variations in the strength and ductility of tested SLM-316L specimens with the inclination angle was ascribed to the variations in the angle between the fiber texture orientation and loading axis.
  • Article
    Citation - WoS: 19
    Citation - Scopus: 21
    Dynamic Crushing Behavior of a Multilayer Thin-Walled Aluminum Corrugated Core: the Effect of Velocity and Imperfection
    (Elsevier Ltd., 2018) Sarıyaka, Mustafa; Taşdemirci, Alper; Güden, Mustafa
    The crushing behavior of a multilayer 1050 H14 aluminum corrugated core was investigated both experimentally and numerically (LS-Dyna) using the perfect and imperfect models between 0.0048 and 90 m s−1. The dynamic compression and direct impact tests were performed in a compression type and a modified Split Hopkinson Pressure Bar set-up, respectively. The investigated fully imperfect model of the corrugated core sample represented the homogenous distribution of imperfection, while the two-layer imperfect model the localized imperfection. The corrugated core experimentally deformed by a quasi-static homogenous mode between 0.0048 and 22 m s−1, a transition mode between 22 and 60 m s−1 and a shock mode at 90 m s−1. Numerical results have shown that the stress-time profile and the layer crushing mode of the homogeneous and transition mode were well predicted by the two-layer imperfect model, while the stress-time profile and the layer crushing mode were well approximated by the fully imperfect model. The fully imperfect model resulted in complete sequential layer crushing at 75 and 90 m s−1, respectively. The imperfect layers in the shock mode only affected the distal end stresses, while all models implemented resulted in similar impact end stresses. The distal end initial crushing stress increased with increasing velocity until about 22 m s−1; thereafter, it saturated at ~2 MPa, which was ascribed to the micro inertial effect. Both the stress-time and velocity-time history of the rigid-perfectly-plastic-locking model and the critical velocity for the shock deformation were well predicted when a dynamic plateau stress determined from the distal end stresses in the shock mode was used in the calculations.
  • Article
    Citation - WoS: 28
    Citation - Scopus: 28
    Crushing Behavior and Energy Absorption Performance of a Bio-Inspired Metallic Structure: Experimental and Numerical Study
    (Elsevier Ltd., 2018) Taşdemirci, Alper; Akbulut, Emine Fulya; Güzel, Erkan; Tüzgel, Fırat; Yücesoy, Atacan; Şahin, Selim; Güden, Mustafa
    A thin-walled structure inspired from a biologic creature known as balanus was investigated experimentally and numerically under quasi-static and dynamic loads for load-carrying and energy absorption properties. The structure was composed of an inner conical core with a hemispherical cap and an outer shell in frusto-conical shape and formed by deep drawing. The applied deep drawing process was modelled using nonlinear finite element code LS-DYNA to determine the residual stress/strain and the non-linear thickness distribution after the forming process. It was also shown that the load carried by the balanus structure was greater than the arithmetic sum of the load carried by the inner core and by the outer shell separately. Although the mean force increase due to interaction effect at quasi-static strain rate was approximately 5%, while it increased to roughly 26% at dynamic strain rates in drop weight experiments. The numerical models also showed that the outer shell absorbed more energy than the inner core while the difference between the energy absorbing performance of the core and shell decreased with increasing deformation rate. The effect of strain rate and inertia on the increase in crush load increased with increasing impact velocity, while the strain rate effect had greater influence than the inertia on the crush load. The increased load carrying capacity of the balanus at quasi-static and dynamic strain rates was ascribed to the interaction between the core and shell and the confinement effect of the outer shell particularly at dynamic strain rate.
  • Article
    Citation - WoS: 5
    Citation - Scopus: 6
    The Varying Densification Strain in a Multi-Layer Aluminum Corrugate Structure: Direct Impact Testing and Layer-Wise Numerical Modelling
    (Elsevier Ltd., 2017) Odacı, İsmet Kutlay; Güden, Mustafa; Kılıçaslan, Cenk; Taşdemirci, Alper
    An aluminum (1050 H14) multi-layer corrugated structure composed of brazed 16 trapezoidal zig-zig fin layers was direct impact tested above the critical velocities for shock formation using a modified Split Hopkinson Pressure Bar. The experimentally measured stress-time histories of the cylindrical test samples in the direct impact tests were verified with the simulations implemented in the explicit finite element code of LS–DYNA. The quasi-static experimental and simulation deformation of the corrugated samples proceeded with the discrete, non-contiguous bands of crushed fin layers, while the dynamic crushing started from the proximal impact end and proceeded with a sequential and in-planar manner, showing shock type deformation characteristic. The experimental and numerical crushing stresses and the numerically determined densification strains of the fin layers increased with increasing impact velocity above the critical velocities. When the numerically determined densification strain at a specific velocity above the critical velocities was incorporated, the rigid-perfectly-plastic-locking idealized model resulted in peak stresses similar to the experimental and simulation mean crushing stresses. However, the model underestimated the experimental and simulation peak stresses below 200 m s−1. It was proposed, while the micro inertial effects were responsible for the increase of the crushing stresses at and below subcritical velocities, the shock deformation became dominant above the critical velocities.
  • Article
    Citation - WoS: 12
    Citation - Scopus: 15
    Effect of Heat Treatment on the Blast Loading Response of Combined Geometry Shell Core Sandwich Structures
    (Elsevier Ltd., 2016) Taşdemirci, Alper; Kara, Ali; Turan, Kıvanç; Şahin, Selim; Güden, Mustafa
    The effect of heat treatment on the dynamic crushing and energy absorption behavior of combined geometry shell cores (hemisphere and cylinder) of sandwich structures were investigated both experimentally and numerically. The applied heat treatment on the combined geometry shell cores relieved the stress caused by deep drawing, diminishing the peak transmitted forces. The verified numerical models of the as-received and heat-treated combined geometry shells were used to model blast loading of various sandwich configurations and the additional sandwich configurations of reversing the cylindrical side of the cores to the impacted side. Both the applied heat-treatment and the reversing process decreased the magnitude of the force transmitted to the protected structure. The applied heat treatment increased the arrival time of blast force wave to the protected structure, while the reversing resulted in opposite.
  • Article
    Citation - WoS: 14
    Citation - Scopus: 18
    Dynamic Crushing and Energy Absorption of Sandwich Structures With Combined Geometry Shell Cores
    (Elsevier Ltd., 2015) Taşdemirci, Alper; Kara, Ali; Turan, Kıvanç; Şahin, Selim
    Dynamic crushing and energy absorption characteristics of sandwich structures with combined geometry shell cores were investigated experimentally and numerically. The effect of strain rate on the crushing behavior was presented by the crushing tests at quasi-static, intermediate and high strain rate regimes. It was shown that absorbed energy increased with increasing impact velocity. The effect of confinement on crushing behavior was shown by conducting confined experiments at quasi-static and dynamic rates. Higher buckling loads at lower deformation were observed in confined quasi-static crushing due to additional lateral support and friction provided by confinement wall. By using fictitious numerical models with strain rate insensitive material models, the effect of inertia and strain rate on crushing were shown. It was observed that, increase in impact velocity caused increase in inertial effects and strain rate effects were nearly independent from the impact velocity. The effects of multilayering were also investigated numerically.
  • Article
    Citation - WoS: 30
    Citation - Scopus: 36
    Crushing and Energy Absorption Characteristics of Combined Geometry Shells at Quasi-Static and Dynamic Strain Rates: Experimental and Numerical Study
    (Elsevier Ltd., 2015) Taşdemirci, Alper; Şahin, Selim; Kara, Ali; Turan, Ali Kıvanç
    The quasi-static and dynamic crushing response and the energy absorption characteristics of combined geometry shells composed of a hemispherical cap and a cylindrical segment were investigated both experimentally and numerically. The inelastic deformation of the shells initiated with the inversion of the hemisphere cap and followed by the axisymmetric or diamond folding of the cylindrical segment depending on the loading rate and dimensions. The fracture of the thinner specimens in dynamic tests was ascribed to the rise of the flow stress to the fracture stress with increasing strain rate. The hemisphere cap absorbed more energy at dynamic rates than at quasi-static rates, while it exhibited lower strain rate and inertia sensitivities than the cylinder segment. For both the hemisphere cap and the cylinder segment, the inertial effect was shown to be more pronounced than strain rate effect at increasing impact velocities. © 2014 Elsevier Ltd.