Mechanical Engineering / Makina Mühendisliği
Permanent URI for this collectionhttps://hdl.handle.net/11147/4129
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Conference Object Quasi-Static Axial Crushing Behavior of Aluminum Closed Cell Foam-Filled Multi-Packed Aluminum and Composite/Aluminum Hybrid Tubes(The European Association for Experimental Mechanics, 2007) Güden, Mustafa; Kavi, Halit; Yüksel, Sinan; Taşdemirci, AlperThe axial crushing behavior of empty and Al close-cell foam-filled Al multi-tube designs (hexagonal and square) and E-glass woven fabric polyester composite and Al hybrid tubes were investigated through quasi-static compression testing. The effects of foam filling on the deformation mode and the crushing and average crushing loads of single tubes and multi-tube designs were determined. Although foam filling increased the energy absorption in single Al tube and multi-tube designs, it was not effective in increasing the specific absorbed energy over that of the empty Al tube. However, multi-tube designs were found to be energetically more effective than single tubes at similar foam filler densities, proving a higher interaction effect in multi-tube designs. Empty composite and empty hybrid tubes crushed predominantly in progressive crushing mode, without applying any triggering mechanism. Foam filling was found to be ineffective in increasing the crushing loads of the composite tubes over the sum of the crushing loads of empty composite tube and foam. However, foam filling stabilized the composite progressive crushing mode. In empty hybrid tubes, the deformation mode of the inner Al tube was found to be a more complex form of the diamond mode of deformation of empty Al tube, leading to higher crushing load values than the sum of the crushing load values of empty composite tube and empty metal tube.Conference Object High Strain Rate Reloading Compresson Testing of a Closed-Cell Alumnum Foam(The European Association for Experimental Mechanics, 2007) Taşdemirci, Alper; Güden, Mustafa; Hall, Ian W.Aluminum (Al) closed-cell foams are materials of increasing importance because they have good energy absorption capabilities combined with good thermal and acoustic properties. They can convert much of the impact energy into plastic energy and absorb more energy than bulk metals at relatively low stresses. When used as filling materials in tubes, they increase total energy absorption over the sum of the energy absorbed by foam alone and tube alone [1]. In designing with metallic foams as energy absorbing fillers, mechanical properties are needed for strain rates corresponding to those created by impact events. Quasi-static mechanical behavior of metallic foams has been fairly extensively studied, but data concerning high strain rate mechanical behavior of these materials are, however, rather sparse [2,3]. This study was initiated, therefore, to study and model the high strain rate mechanical behavior of an Al foam produced by foaming of powder compacts and to compare it with quasi-static behavior and, hence, determine any effect on energy absorbing capacity.Conference Object Axial Compression of Aluminum Closed-Cell Foam Filled and Empty Aluminum Tubes(Uludağ Üniversitesi, 2002) Toksoy, Ahmet Kaan; Güden, Mustafa; Hall, Ian W.Aluminum closed-cell foam filled aluminum tubes with a polyester bonding layer between foam core and tube wall have been compression tested in ord er to detemiine specific energy absorption for the crash box applications. Aluminum foam, empty and foam filled tubes without bonding layer were also tested for comparison purposes, Preliminary results have shown that interaction effect has been found in foam filled tubes with polyester layer. In order to identify deforiDation mechanisms involving with tube deforination, deformed empty and foam filled tubes crosssections were microscopically analyzed and operative defoimationmechanisms were determined.Article Citation - WoS: 54Citation - Scopus: 62Sic-Particulate Aluminum Composite Foams Produced by Powder Compacts: Foaming and Compression Behavior(Springer Verlag, 2003) Elbir, Semih; Yılmaz, Selahattin; Toksoy, Ahmet Kaan; Güden, Mustafa; Hall, Ian W.The foaming behavior of SiC-particulate (8.6% by volume) aluminum composite powder compacts contained Titanium Hydride blowing agent was investigated by heating above the melting temperature (750°C) in a pre-heated furnace. Aluminum powder compacts were also prepared and foamed using similar compaction and foaming parameters in order to determine the effect of SiC-particulate addition on foaming and compression behavior. The linear expansions of the compacts at various furnace holding times were ex situ determined. Optical and scanning electron microscopy techniques were used to characterize prepared and deformed foams microstructures. The SiC-particulate addition was found to increase the linear expansion and reduce the extent of the liquid metal drainage and cell coarsening of the aluminum compacts. The composite foam samples also showed higher compressive stresses, but a more brittle behavior as compared with aluminum foams.Article Citation - WoS: 55Citation - Scopus: 61Sic-Particulate Aluminum Composite Foams Produced From Powder Compacts: Foaming and Compression Behavior(Springer Verlag, 2006) Güden, Mustafa; Yüksel, SinanThe foaming behavior of SiC-particulate (SiCp) aluminum composite powder compacts containing titanium hydride blowing agent was investigated by heating to 750°C in a pre-heated furnace. Aluminum powder compacts were also prepared and foamed using similar compaction and foaming parameters in order to determine the effect of SiCp-addition on the foaming and compression behavior. The SiCp-addition (10 wt%) was found to increase the linear expansion of the Al powder compacts presumably by increasing the surface as well as the bulk viscosities. The compression tests conducted on Al and 10 and 20% SiCp foams further showed a more brittle compression behavior of SiCp/Al foams as compared with Al foams. The collapse stresses of Al and 10% SiCp/Al foams were also predicted using the equations developed for the open and closed cell foams. Predictions have shown that Al foam samples behaved similar to open cell foams, while 10% SiCp/Al foam collapse stress values were found between those of open and closed cell foams, biasing towards those of the open cell foams.Article Citation - WoS: 4Citation - Scopus: 5Improving the Energy Absorption of Closed Cell Aluminum Foams(Chapman & Hall, 2002) Greene, S. A.; Hall, Ian W.; Güden, MustafaClosed cell aluminum foams have received much recent attention as energy absorbing materials on account of their ability to undergo extensive deformation at a relatively low stress called the plateau stress. Several studies describe the improvements in energy absorption to be obtained, relative to their empty counterparts, when foam filled tubes are crushed either quasi-statically or dynamically [1–4]. Al foams are also of possible interest for ballistic applications because they present a very large acoustic impedance mismatch with common armor materials, offering the possibility of being able to modify theway in which elasticwaves travel through multi-component armor.Article Citation - WoS: 5Citation - Scopus: 5Foaming Behavior of Ti6al4v Particle-Added Aluminum Powder Compacts(Springer Verlag, 2009) Karsu, Nurettin Deniz; Yüksel, Sinan; Güden, MustafaThe foaming behavior of 5 wt.% Ti6Al4V (Ti64) particle (30–200 μm)-added Al powder compacts was investigated in order to assess the particle-addition effects on the foaming behavior. Al compacts without particle addition were also prepared with the same method and foamed. The expansions of Ti64 particle-added compacts were measured to be relatively low at small particle sizes and increased with increasing particle size. At highest particle size range (160–200 μm), particle-added compacts showed expansion behavior similar to that of Al compacts without particle addition, but with lower expansion values. Expansions studies on 30–45 μm size Ti64-added compacts with varying weight percentages showed that the expansion behavior of the compacts became very similar to that of Al compact when the particle content was lower than 2 wt.%. However, Ti64 addition reduced the extent of drainage. Ti64 particles and TiAl3 particles formed during foaming increased the apparent viscosity of the liquid foam and hence reduced the flow of liquid metal from cell walls to plateau borders. The reduced foamability in the compacts with the smaller size Ti64 addition was attributed to the relatively high viscosities, due to the higher cumulative surface area of the particles and higher rate of TiAl3 formation between liquid Al and Ti64 particles.Article Citation - WoS: 53Citation - Scopus: 56Finite Element and Coupled Finite Element/Smooth Particle Hydrodynamics Modeling of the Quasi-Static Crushing of Empty and Foam-Filled Single, Bitubular and Constraint Hexagonal- and Square-Packed Aluminum Tubes(Elsevier Ltd., 2008) Aktay, Levent; Kröplin, Bernd Helmut; Toksoy, Ahmet Kaan; Güden, MustafaThe quasi-static axial crushing behavior of empty and Al and polystyrene foam-filled Al single, bitubular and multi-tube-packed (hexagonal and square packing) configurations were investigated experimentally and numerically. Tubes were modeled using finite element and coupled finite element/smooth particle hydrodynamics. The numerical specific absorbed energy (SAE) values, deformation patterns, load values and number of folds formed were found to show agreements with those of experiments. Among the tested tube configurations only hexagonal- and square-packed empty tube designs showed increased SAE values over that of single empty tube. Furthermore, foam-filled multi-tube designs both hexagonal- and square-packed designs were found energetically more efficient than Al foam-filled single tubes at similar foam filler densities. The increased SAE values of multi-tubes were attributed to the frictional forces of the multi-tube designs and constraining effect of the die walls accommodating the tubes.Article Citation - WoS: 44Citation - Scopus: 47Effect of Aluminum Closed-Cell Foam Filling on the Quasi-Static Axial Crush Performance of Glass Fiber Reinforced Polyester Composite and Aluminum/Composite Hybrid Tubes(Elsevier Ltd., 2007) Güden, Mustafa; Yüksel, Sinan; Taşdemirci, Alper; Tanoğlu, MetinThe effect of Al closed-cell foam filling on the quasi-static crushing behavior of an E-glass woven fabric polyester composite tube and thin-walled Al/polyester composite hybrid tube was experimentally investigated. For comparison, empty Al, empty composite and empty hybrid tubes were also tested. Empty composite and empty hybrid tubes crushed predominantly in progressive crushing mode, without applying any triggering mechanism. Foam filling was found to be ineffective in increasing the crushing loads of the composite tubes over the sum of the crushing loads of empty composite tube and foam. However, foam filling stabilized the composite progressive crushing mode. In empty hybrid tubes, the deformation mode of the inner Al tube was found to be a more complex form of the diamond mode of deformation of empty Al tube, leading to higher crushing load values than the sum of the crushing load values of empty composite tube and empty metal tube. The foam filling of hybrid tubes however resulted in axial splitting of the outer composite tube due to the resistance imposed by the foam filler to Al tube inward folding and hence it was ineffective in increasing crushing load and SAE values over those of empty hybrid tubes.