Mechanical Engineering / Makina Mühendisliği
Permanent URI for this collectionhttps://hdl.handle.net/11147/4129
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Article Citation - WoS: 1Citation - Scopus: 1Analysis and Comparison of the Projectile Impact Response of an Electron Beam Melt-Ti64 Body Centered Cubic Lattice-Cored Sandwich Plate(Springer, 2025) Erten, H.İ.; Çimen, G.; Yıldıztekin, F.M.; Güden, M.Background: One potential application of additively fabricated lattice structures is in the blade containment rings of gas turbine engines. The blade containment rings are expected to be able to absorb the kinetic energy of a released blade (broken blade) in order to protect the engine parts from damaging. Metallic lattice-cored sandwich plates provide a gap (free space) between two face sheets, which helps to arrest the released blade and increases the energy absorption capability of containment rings. Objective: The objective was to investigate numerically the projectile impact response of Body-Centered-Cubic (BCC) Electron-Beam-Melt (EBM) lattice-cored/Ti64 face sheet sandwich plates as compared with that of an equal-mass monolithic EBM-Ti64 plate. Methods: The projectile impact simulations were implemented in LS-DYNA using the previously determined flow stress and damage models and a spherical steel impactor at the velocities ranging from 150 to 500 m s−1. The experimental projectile impact tests on the monolithic plate were performed at two different impact velocities and the results were used to confirm the validity of the used flow stress and damage models for the monolithic plate models. Results: Lower impact stresses were found numerically in the sandwich plate as compared with the monolithic plate at the same impact velocity. The bending and multi-cracking of the struts over a wide area in the sandwich plate increased the energy absorption and resulted in the arrest of the projectile at relatively high velocities. While monolithic plate exhibited a local bent area, resulting in the development of high tensile stresses and the projectile perforations at lower velocities. Conclusions: The numerical impact stresses in the sandwich plate were distributed over a wider area around the projectile, leading to the fracture and bending of many individual struts which significantly increased the resistance to the perforation. Hence, the investigated lattice cell topology and cell, strut, and face sheet sizes and the lattice-cored sandwich plate was shown potentially more successful in stopping the projectiles than the equal-mass monolithic plates. © The Author(s) 2025.Article Citation - WoS: 5Citation - Scopus: 5A Continuously Variable Transmission-Based Variable Stiffness Actuator for Phri: Design Optimization and Performance Verification(American Society of Mechanical Engineers, 2024) Mobedi, Emir; Dede, Mehmet İsmet CanPhysical human–robot interfaces (pHRIs) enabled the robots to work alongside the human workers complying with the regulations set for physical human–robot interaction systems. A variety of actuation systems named variable stiffness/impedance actuators (VSAs) are configured to be used in these systems’ design. Recently, we introduced a new continuously variable transmission (CVT) mechanism as an alternative solution in configuring VSAs for pHRI. The optimization of this CVT has significant importance to enhance its application area and to detect the limitations of the system. Thus, in this paper, we present a design optimization approach (an adjustment strategy) for this system based on the design goals, desired force, and minimization of the size of the system. To implement such design goals, the static force analysis of the CVT is performed and validated. Furthermore, the fabrication of the optimized prototype is presented, and the experimental verification is performed considering the requirements of VSAs: independent position and stiffness variation, and shock absorbing. Finally, the system is calibrated to display 6 N continuous output force throughout its transmission variation range. © 2024 by ASME.Article Citation - WoS: 9Citation - Scopus: 13Analysis of Adhesively Bonded Joints of Laser Surface Treated Composite Primary Components of Aircraft Structures(Elsevier, 2023) Martin, Seçkin; Nuhoğlu, Kaan; Aktaş, Engin; Tanoğlu, Metin; İplikçi, Hande; Barışık, Murat; Yeke, Melisa; Türkdoğan, Ceren; Esenoğlu, Gözde; Dehneliler, SerkanThe performance of the adhesively bonded aerospace structures highly depends on the adhesion strength between the adhesive and adherents, which is affected by, in particular, the condition of the bonding surface. Among the various surface treatment methods, as state of the art, laser surface treatment is a suitable option for the CFRP composite structures to enhance the adhesion performance, adjusting the roughness and surface free energy with relatively minimizing the damage to the fibers. The aim of this study is the validation and evaluation of the adhesive bonding behavior of the laser surface-treated CFRP composite structures, using the finite element technique to perform a conservative prediction of the failure load and damage growth. Such objectives were achieved by executing both experimental and numerical analyses of the secondary bonded CFRP parts using a structural adhesive. In this regard, to complement physical experiments by means of numerical simulation, macro-scale 3D FEA of adhesively bonded Single Lap Joint and Skin-Spar Joint specimens has been developed employing the Cohesive Zone Model (CZM) technique in order to simulate bonding behavior in composite structures especially skin-spar relation in the aircraft wing-box.Article Citation - WoS: 3Citation - Scopus: 3Quasi-Static and Dynamic Brazilian Testing and Failure Analysis of a Deer Antler in the Transverse To the Osteon Growth Direction(Elsevier, 2023) Orhan, Mehmet; Sarıkaya, Mustafa Kemal; Taşdemirci, Alper; Tuncer, Can; Güden, MustafaThe transverse tensile strength of a naturally fallen red deer antler (Cervus Elaphus) was determined through indirect Brazilian tests using dry disc-shape specimens at quasi-static and high strain rates. Dynamic Brazilian tests were performed in a compression Split-Hopkinson Pressure Bar. Quasi-static tensile and indirect Brazilian tests were also performed along the osteon growth direction for comparison. The quasi-static transverse tensile strength ranged 31.5–44.5 MPa. The strength increased to 83 MPa on the average in the dynamic Brazilian tests, proving a rate sensitive transverse strength. The quasi-static tensile strength in the osteon growth direction was however found comparably higher, 192 MPa. A Weibull analysis indicated a higher tensile ductility in the osteon growth direction than in the transverse to the osteon growth direction. The microscopic analysis of the quasi-static Brazilian test specimens (tensile strain along the osteon growth direction) revealed a micro-cracking mechanism operating by the crack deflection/twisting at the lacunae in the concentric lamellae region and at the interface between concentric lamellae and interstitial lamellae. On the other side, the specimens in the transverse direction fractured in a more brittle manner by the separation/delamination of the concentric lamellae and pulling of the interstitial lamellae. The detected increase in the transverse strength in the high strain rate tests was further ascribed to the pull and fracture of the visco-plastic collagen fibers in the interstitial lamellae. This was also confirmed microscopically; the dynamically tested specimens exhibited flatter fracture surfaces. © 2023 Elsevier LtdArticle Citation - WoS: 3Citation - Scopus: 3Computation Time Reduction of Pcm Melting Process by Changing Modeling Parameters(Taylor & Francis, 2022) Demirkıran, İsmail Gürkan; Çetkin, ErdalThis study can be considered as a helpful reference for whom endeavor to boost the computation efficiency of the PCM melting process. Researchers sacrifice accuracy to decrease computation time since computational fluid dynamics (CFD) solutions of PCM melting processes require comparatively very long time, i.e., from hours to days or weeks, depending on the system geometry. The present study compares the approaches recommended in the literature in terms of their influence on computation time reduction and accuracy. A horizontally finned tube LHTES unit is modeled in 2-D space using ANSYS Fluent, the most common commercial CFD software for the considered problem in the literature. The outcomes obtained from the attempts to boost the computation efficiency are as follows: adaptive time step size approach causes 72% enhancement in computation time (from 90 hours to 25 hours), frozen flux algorithm and constant thermophysical properties have almost no influence on computation time. Even though low convergence criteria and neglecting natural convection reduces computation time drastically, the errors in accuracy are not in acceptable level.Article Citation - WoS: 9Citation - Scopus: 11Experimental Investigation of Spray Characteristics of Ethyl Esters in a Constant Volume Chamber(Springer, 2022) Ulu, Anılcan; Yıldız, Güray; Özkol, Ünver; Rodriguez, Alvaro DiezAbstract: Biodiesels are mainly produced via the utilization of methanol in transesterification, which is the widespread biodiesel production process. The majority of this methanol is currently obtained from fossil resources, i.e. coal and natural gas. However, in contrast with methanol, biomass-based ethanol can also be used to produce biodiesels; this could allow the production line to become fully renewable. This study aimed to investigate the spray characteristics of various ethyl ester type biodiesels derived from sunflower and corn oils in comparison to methyl esters based on the same feedstocks and reference petroleum-based diesel. Spray penetration length (SPL) and spray cone angle (SCA) were experimentally evaluated in a constant volume chamber allowing optical access, under chamber pressures of 0, 5, 10 and 15 bar and injection pressures of 600 and 800 bar. Sauter mean diameter (SMD) values were estimated by using an analytical correlation. Consequently, ethyl esters performed longer SPL (2.8–20%) and narrower SCA (5.1–19%) than diesel under ambient pressures of 5 and 10 bar. Although the SMD values of ethyl esters were 48% higher than diesel on average, their macroscopic spray characteristics were very similar to those of diesel under 15 bar chamber pressure. Moreover, ethyl esters were found to be very similar to methyl esters in terms of spray characteristics. The differences in SPL, SCA and SMD values for both types of biodiesels were lower than 4%. When considering the uncertainty (± 0.84%) and repeatability (±5%) ratios, the difference between the spray characteristics of methyl and ethyl esters was not major.Article Citation - WoS: 3Citation - Scopus: 3Enhancement of Filament Wound Glass Fiber/Epoxy-based Cylindrical Composites by Toughening With Single-Walled Carbon Nanotubes(SAGE Publications, 2022) Ay Solak, Zeynep; Kartav, Osman; Tanoğlu, MetinIn this study, the effect of incorporating nano-sized fillers (noncovalently functionalized with ethoxylated alcohol chemical-vapor-deposition-grown SWCNTs) within an epoxy resin on the performance of filament wound glass fiber (GF)-based cylindrical composites (GFCCs) was investigated. For this purpose, SWCNTs were dispersed with the concentration of 0.05 and 0.1 weight percent (wt.%) within an epoxy resin using mechanical stirring and calendaring (3-roll-milling) techniques. The rheological behavior of the SWCNT incorporated epoxy mixture was characterized to determine the suitability of blends for the filament winding process. It was revealed that the viscosity value of the resin was not significantly affected by the addition of SWCNTs in given concentrations. Moreover, contact angle measurements were also performed on the SWCNT/epoxy blends dropped on the GF for the evaluation of the wettability behavior of the GF in the presence of the SWCNTs in relevant concentrations. Eventually, it was observed that the wettability behavior of GF was not reasonably affected by the presence of the SWCNTs. The double cantilever beam (DCB), flexural, and short beam shear (SBS) tests were performed on the reference and SWCNT-modified GFCC specimens to evaluate the effects of the SWCNT presence on the interlaminar fracture toughness and out-of-plane properties of GFCCs. The fractured surfaces after the DCB and SBS tests were analyzed under the scanning electron microscopy to reveal the toughening mechanisms and the filler morphologies. Consequently, although SWCNT incorporation was on the outermost layer of GFCCs, it was found that the interlaminar shear strength (ILSS) values and Mode I interlaminar fracture toughness values of the curved composite samples were improved up to 22 and 216%, respectively, due to the presence of the SWCNTs.Article Citation - WoS: 13Citation - Scopus: 14The Quasi-Static Crush Response of Electron-Beam Ti6al4v Body-Centred Lattices: The Effect of the Number of Cells, Strut Diameter and Face Sheet(Wiley, 2022) Güden, Mustafa; Alpkaya, Alican Tuncay; Arslan Hamat, Burcu; Hızlı, Burak; Taşdemirci, Alper; Tanrıkulu, A. Alptuğ; Yavaş, HakanThe effect of the number of cells, strut diameter and face sheet on the compression of electron-beam-melt (EBM) Ti6Al4V (Ti64) body-centred-cubic (BCC) lattices was investigated experimentally and numerically. The lattices with the same relative density (~0.182) were fabricated with and without 2-mm-thick face sheets in 10 and 5 mm cell size, 8–125 unit cell (two to five cells/edge) and 2 and 1 mm strut diameter. The experimental compression tests were further numerically simulated in the LS-DYNA. Experimentally two bending-dominated crushing modes, namely, lateral and diagonal layer crushing, were determined. The numerical models however exhibited merely a bending-dominated lateral layer crushing mode when the erosion strain was 0.4 and without face-sheet models showed a diagonal layer crushing mode when the erosion strain was 0.3. Lower erosion strains promoted a diagonal layer crushing mode by introducing geometrical inhomogeneity to the lattice, leading to strain localisation as similar to the face sheets which introduced extensive strut bending in the layers adjacent to the face sheets. The face-sheet model showed a higher but decreasing collapse strength at an increasing number of cells, just as opposite to the without face-sheet model, and the collapse strength of both models converged when the number of cells was higher than five-cell/edge. The decrease/increase of the collapse strengths of lattices before the critical number of cells was claimed mainly due to the size-imposed lattice boundary condition, rather than the specimen volume. The difference in the experimental collapse strengths between the 5- and the 10-mm cell-size lattices was ascribed to the variations in the microstructures—hence the material model parameters between the small-diameter and the large-diameter EBM-Ti64 strut lattices.Article Constitutive Equation Determination and Dynamic Numerical Modelling of the Compression Deformation of Concrete(Wiley, 2021) Seven, Semih Berk; Çankaya, M. Alper; Uysal, Çetin; Taşdemirci, Alper; Saatci, Selçuk; Güden, MustafaThe dynamic compression deformation of an in-house cast concrete (average aggregate size of 2-2.5 mm) was modelled using the finite element (FE), element-free Galerkin (EFG) and smooth particle Galerkin (SPG) methods to determine their capabilities of capturing the dynamic deformation. The numerical results were validated with those of the experimental split Hopkinson pressure bar tests. Both EFG and FE methods overestimated the failure stress and strain values, while the SPG method underestimated the peak stress. SPG showed similar load capacity profile with the experiment. At initial stages of the loading, all methods present similar behaviour. Nonetheless, as the loading continues, the SPG method predicts closer agreement of deformation profile and force histories. The increase in strength at high strain rate was due to both the rate sensitivity and lateral inertia caused by the confinement effect. The inertia effect of the material especially is effective at lower strain values and the strain rate sensitivity of the concrete becomes significant at higher strain values.Article Citation - WoS: 7Citation - Scopus: 8Size and Roughness Dependent Temperature Effects on Surface Charge of Silica Nanoparticles(Elsevier, 2021) Alan, Büşra Öykü; Barışık, MuratSilica nanoparticles (SNP) with different sizes and surface areas are used in numerous micro/nanofluidic applications, while their surface charge properties play a major role in their function. In many of these applications, SNPs also undergo temperature variation. We present that an increase in temperature yields a substantial increase in SNP surface charge depending on nanoparticle size and surface roughness, which cannot be estimated by existing theory. As a continuation of our earlier work characterizing the deviation of SNP surface charging from theoretical predictions due to curvature and EDL overlap effects, this study presents the differentiation from the theory in temperature dependence under various conditions. As we calculate surface chemistry as a function of local ionic conditions (Charge Regulation), temperature variation changed the equilibrium constants of protonation/deprotonation reactions of the SNP surface, in addition to changes occurring in relative permittivity and ionic mobilities. Results show that variation of SNP surface charge by temperature decreases by decreasing particle size and/or increasing roughness size, compare to theoretical flat plate calculations considering similar temperature-dependent properties and charge regulation on the surface. We characterized these deviations by obtaining an electrokinetic similarity between different systems of various size and roughness at various ionic conditions based on the non-dimensional groups of lambda/DP and lambda/DR. Based on these, we devised a phenomenological model as an extension to the flat plate theory to successfully predict the surface charge of SNPs as a function of the particle size, roughness size, and temperature. The current findings are important for the characterization of SNPs through temperature variations and can also be used to adjust the surface charge of SNPs by tuning the temperature.