Scopus İndeksli Yayınlar Koleksiyonu / Scopus Indexed Publications Collection
Permanent URI for this collectionhttps://hdl.handle.net/11147/7148
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Article Impact of Cooling Strategies and Cell Housing Materials on Lithium-Ion Battery Thermal Management Performance(Mdpi, 2025) Aydin, Sevgi; Çetkin, Erdal; Samancioglu, Umut Ege; Savci, Ismail Hakki; Yigit, Kadri Suleyman; Cetkin, ErdalThe transition to renewable energy sources from fossil fuels requires that the harvested energy be stored because of the intermittent nature of renewable sources. Thus, lithium-ion batteries have become a widely utilized power source in both daily life and industrial applications due to their high power output and long lifetime. In order to ensure the safe operation of these batteries at their desired power and capacities, it is crucial to implement a thermal management system (TMS) that effectively controls battery temperature. In this study, the thermal performance of a 1S14P lithium-ion battery module composed of cylindrical 18650 cells was compared for distinct cases of natural convection (no cooling), forced air convection, and phase change material (PCM) cooling. During the tests, the greatest temperatures were reached at a 2C discharge rate; the maximum module temperature reached was 55.4 degrees C under the natural convection condition, whereas forced air convection and PCM cooling reduced the maximum module temperature to 46.1 degrees C and 52.3 degrees C, respectively. In addition, contacting the battery module with an aluminum mass without using an active cooling element reduced the temperature to 53.4 degrees C. The polyamide battery housing (holder) used in the module limited the cooling performance. Thus, simulations on alternative materials document how the cooling efficiency can be increased.Article Citation - Scopus: 21Photovoltaic System Efficiency Enhancement With Thermal Management: Phase Changing Materials (pcm) With High Conductivity Inserts(ilhami Colak, 2021) Kyaligonza, S.; Çetkin, Erdal; Cetkin, E.The electrical conversion efficiency of photovoltaic cells from solar radiation heavily depends on the cell temperature. Here we propose a novel thermal management strategy to keep the cell temperature in the same order to attain maximum efficiency. The comparative study presented is based on four solar module configurations: a conventional photovoltaic module (PVT module), a conventional module with PCM layer underneath (PVT/PCM-I), a configuration where fins embedded into PCM (PVT/PCM-II), and configuration where the bottom of the PCM layer in PVT/PCM-II was cooled via convection (PVT/PCM-III). The developed 3D numerical model is solved via ANSYS software involving the solar ray tracing radiation model for incident solar radiations and a transient melting-solidification thermo-fluid model to cater for PCM phase transition. Results from the numerical model were validated via a comparison of experimentally studied results presented in the literature. After 120 minutes, results show that the conversion efficiency of PV cells becomes 16.84%, 18.65%, 18.83%, and 18.98% after 120 minutes for PVT module, PVT/PCM-I, PVT/PCM-II, and PVT/PCM-III with an inlet velocity of 3m/s, respectively. For the respective configurations, the specific electrical power per unit area produced reaches 75.30W/m2, 83.39W/m2, 84.19W/m2, and 89.42W/m2 for solar radiation of 540W/m2 and 26°C ambient temperature. Results reveal that a 5 mm increase in the fin height for PVT/PCM-II results in a 0.22% increase in efficiency while a 0.5m/s increase in the inlet velocity of the cooling air for PVT/PCM-III results in about 0.06% increase in efficiency. © 2021, ilhami Colak. All rights reserved.Article Vascularized Mini Cooling Channels To Achieve Temperature Uniformity: Battery Thermal Management and Electronic Cooling(MIM RESEARCH GROUP, 2023) Coşkun, Turgay; Çetkin, ErdalHere we propose to use of distinct vascularized plates to be used in the applications of battery thermal management and electronic cooling. The temperatures of battery cells increase during charge and discharge; and elevated temperature values in them accelerated degradation and even may trigger battery fire because of the thermal runaway. Therefore, thermal management system is a necessity for battery packs to increase the battery performance and diminish the risk factors in the electric vehicles. Generally, high amount of heat is released in the high capacity (>15 Ah) cells in short time interval under fast charge/discharge conditions; thus, thermal management of the battery system can be achieved with liquid cooling in that situation. A silicon heater system which represents the thermal behavior of a battery cell is manufactured based on the literature and it is used in experiments. Such a method has not proposed up to now in the literature, so the study may be creating a new experimental procedure for future studies without the risk of battery fire/degradation to uncover even extreme conditions experimentally. Electronic cooling is also in prime importance due to enhanced computing requirement of current systems, and vascularized plates can solve the hot spot problems occurring with decreased energy consumption. According to the results, the cooling capacity of the vascularized plates are calculated as 20W, and a battery cell can be kept within its optimal operating temperature range when the heat loads up to 30W. Also, the temperature uniformity along the surface of mimic of the battery is satisfied by vascularized plates.Article Citation - WoS: 18Citation - Scopus: 20Cold Plate Enabling Air and Liquid Cooling Simultaneously: Experimental Study for Battery Pack Thermal Management and Electronic Cooling(Elsevier, 2023) Coşkun, Turgay; Çetkin, ErdalThe temperature of cells varies greatly during dis/charge while their performance and lifetime are greatly affected by this fluctuation. Elevated temperatures may yield battery fire due to thermal runaway as well they accelerate ageing and capacity fade of cells. Thermal management systems are a necessity for electric vehicles to extend the lifetime of battery cells and eliminate any fire risks, especially for fast dis/charging applications. Here, we document a hybrid cold plate with a working fluid(s) of sole air or liquid as well as both of them. Hybridization of air and liquid cooling promises to minimize energy consumption requirements during a charge/ discharge cycle by combining the benefits of both thermal management strategies if energy management is controlled accordingly. The temperature of each cell can be kept below 30 degrees C with the proposed hybrid cooling heat exchanger, and the temperature difference between the cells is reduced by 30 % relative to liquid cooling. The maximum temperatures are decreased by 18 % and 3 % in hybrid cooling when compared to air and water cooling, respectively. Furthermore, a step function combining various discharge rates (1C and 3C) was employed in experiments to mimic a realistic situation, i.e. variable C-rate rather than constant. The results show that the temperature of the battery cells can be kept below 30 degrees C with air cooling for variable discharge rate and the effect of contact resistance should not be overlooked for liquid cooling. Furthermore, the possible use of the proposed hybrid cold plates is surveyed in the cooling of electronic devices which produce more and continuous heat than cells. Therefore, three resistance heaters with a capacity of 50W are used in experiments as well. The results show that the proposed cold plates could be used in both electronics cooling and battery thermal management with a control algorithm to switch between sole working fluid and combination modes which could be developed based on the results of this paper.Review Citation - WoS: 13Citation - Scopus: 13A Review on Battery Thermal Management Strategies in Lithium-Ion and Post-Lithium Batteries for Electric Vehicles(Yıldız Technical University, 2023) Güngör, Şahin; Göçmen, Sinan; Çetkin, ErdalElectrification on transportation and electricity generation via renewable sources play a vital role to diminish the effects of energy usage on the environment. Transition from the conven- tional fuels to renewables for transportation and electricity generation demands the storage of electricity in great capacities with desired power densities and relatively high C-rate values. Yet, thermal and electrical characteristics vary greatly depending on the chemistry and struc- ture of battery cells. At this point, lithium-ion (Li-ion) batteries are more suitable in most applications due to their superiorities such as long lifetime, high recyclability, and capacities. However, exothermic electrochemical reactions yield temperature to increase suddenly which affects the degradation in cells, ageing, and electrochemical reaction kinetics. Therefore, strict temperature control increases battery lifetime and eliminates undesired situations such as lay- er degradation and thermal runaway. In the literature, there are many distinct battery thermal management strategies to effectively control battery cell temperatures. These strategies vary based on the geometrical form, size, capacity, and chemistry of the battery cells. Here, we focus on proposed battery thermal management strategies and current applications in the electric vehicle (EV) industry. In this review, various battery thermal management strategies are doc- umented and compared in detail with respect to geometry, thermal uniformity, coolant type and heat transfer methodology for Li-ion and post-lithium batteries.Review Citation - WoS: 103Citation - Scopus: 136Digital Twin of Electric Vehicle Battery Systems: Comprehensive Review of the Use Cases, Requirements, and Platforms(Elsevier, 2023) Naseri, Farshid; Gil, S.; Barbu, C.; Jensen, A. C.; Larsen, P. G.; Gomes, Claudio; Çetkin, Erdal; Yarımca, GülşahTransportation electrification has been fueled by recent advancements in the technology and manufacturing of battery systems, but the industry yet is facing serious challenges that could be addressed using cutting-edge digital technologies. One such novel technology is based on the digital twining of battery systems. Digital twins (DTs) of batteries utilize advanced multi-layer models, artificial intelligence, advanced sensing units, Internet-of-Things technologies, and cloud computing techniques to provide a virtual live representation of the real battery system (the physical twin) to improve the performance, safety, and cost-effectiveness. Furthermore, they orchestrate the operation of the entire battery value chain offering great advantages, such as improving the economy of manufacturing, re-purposing, and recycling processes. In this context, various studies have been carried out discussing the DT applications and use cases from cloud-enabled battery management systems to the digitalization of battery testing. This work provides a comprehensive review of different possible use cases, key enabling technologies, and requirements for battery DTs. The review inclusively discusses the use cases, development/integration platforms, as well as hardware and software requirements for implementation of the battery DTs, including electrical topics related to the modeling and algorithmic approaches, software architec-tures, and digital platforms for DT development and integration. The existing challenges are identified and circumstances that will create enough value to justify these challenges, such as the added costs, are discussed.Article Citation - WoS: 30Citation - Scopus: 33Emergence of Elevated Battery Positioning in Air Cooled Battery Packs for Temperature Uniformity in Ultra-Fast Dis/Charging Applications(Elsevier, 2022) Göçmen, Sinan; Çetkin, ErdalPure electric vehicles (EVs) are gradually becoming major interest of research in worldwide. Battery cells in EV battery packs must be kept in between the desired operational temperature range (similar to 30 degrees C) and temperature should be homogeneous in packs to eliminate safety risks and prolong battery life. In this study, performance of a novel BTMS design was studied at various discharge conditions with fast and ultra-fast C-rate values. Cooling with natural convection exceeds desired operational temperature in the pack as well as forced air convection in Z-type manifold. Elevated battery positions yield flow resistance along the air channels in between battery cells to be uniform which yields flow rate sweeping the surface of each cell to be the same. Therefore, the maximum temperature in between cells decreases to less than 0.3K from the order of 12K. The temperature uniformity is essential for ageing and electrical resistance of cells to be homogeneous in a pack. In addition, heat transfer enhancement with various fin designs is documented as well as its effect on the temperature distribution. The accuracy of numerical studies is validated by experimental work. The results show that the peak temperature can be kept under the desired operational temperature with minimum deviation in the temperature difference for distinct operation conditions required for advanced electric vehicles (cars, airplanes, helicopters) with extreme charging and discharging capability.Article Citation - WoS: 3Citation - Scopus: 3Computation Time Reduction of Pcm Melting Process by Changing Modeling Parameters(Taylor & Francis, 2022) Demirkıran, İsmail Gürkan; Çetkin, ErdalThis study can be considered as a helpful reference for whom endeavor to boost the computation efficiency of the PCM melting process. Researchers sacrifice accuracy to decrease computation time since computational fluid dynamics (CFD) solutions of PCM melting processes require comparatively very long time, i.e., from hours to days or weeks, depending on the system geometry. The present study compares the approaches recommended in the literature in terms of their influence on computation time reduction and accuracy. A horizontally finned tube LHTES unit is modeled in 2-D space using ANSYS Fluent, the most common commercial CFD software for the considered problem in the literature. The outcomes obtained from the attempts to boost the computation efficiency are as follows: adaptive time step size approach causes 72% enhancement in computation time (from 90 hours to 25 hours), frozen flux algorithm and constant thermophysical properties have almost no influence on computation time. Even though low convergence criteria and neglecting natural convection reduces computation time drastically, the errors in accuracy are not in acceptable level.Article Citation - WoS: 5Citation - Scopus: 7Enhanced Temperature Uniformity With Minimized Pressure Drop in Electric Vehicle Battery Packs at Elevated C-Rates(Wiley, 2022) Güngör, Şahin; Çetkin, ErdalThe trend of transition from fossil fuel to electrification in transportation is a result of no carbon emission produced by electric vehicles (EVs) during their daily operations. Furthermore, the global carbon footprint of EVs can be minimized if the electricity is generated from renewable sources such as wind and solar. On the other hand, there are some drawbacks of these vehicles such as charging time being very long and the mileage range of vehicles not at the desired level. Battery cells are being charged at relatively high C-rates to eliminate these problems, yet high current rates accelerate the aging of batteries and capacity losses due to the generated heat. Generated heat causes overheating, and excess temperature triggers degradation and thermal runaway risks. This paper uncovers how the battery pack temperature uniformity and strict thermal control can be achieved with heat transfer enhancement by conduction (cold plates) and convection (vascular channels). We aimed to reduce the energy consumption of the EV battery pack system while increasing the thermal performance. The impact of the thermal contact resistance is also considered for many realistic scenarios. The results indicate that an integrated system with cold plates and vascular channels satisfies the temperature uniformity requirement (over 81%) with comparatively less pumping power (∼72%) of advanced electric vehicles for relatively high C-rates. Furthermore, findings show the temperature level can increase up to 4°C as thermal contact resistance increases. The proposed cooling technique, which has low cost, easy application, and lower energy consumption superiorities, can be implemented in palpable EV battery packs.Article Citation - WoS: 8Citation - Scopus: 9Experimental Investigation of Air Cooling With/Out Tab Cooling in Cell and Module Levels for Thermal Uniformity in Battery Packs(ASME, 2023) Göçmen, Sinan; Çetkin, ErdalCatastrophic effects of global warming and environmental pollution are becoming more evident each day, and reduction in fossil fuel consumption is an urgent need. Thus, electric vehicles powered by sustainable energy sources are becoming a major interest. However, there are some challenges such as safety, limited range, long charging times, and battery life which are inhibitory to the adaptation of them. One of the biggest reasons for these challenges is the relationship between battery degradation and temperature which can be eliminated if batteries can be kept at the optimum temperature range. Here, the effects of three distinct (natural convection, forced convection, and tab cooling) methodology were experimentally compared at both the cell and module levels (six serial 7.5 Ah Kokam pouch cells, 1P6S) for thermal management of lithium-ion cells. The experiments were conducted at a discharge rate of 3C with ambient temperatures of 24 ◦C and 29 ◦C. The cell-level test results show that the tab cooling yields 32.5% better thermal uniformity in comparison to the other techniques. Furthermore, tab cooling yields better temperature uniformity with and without air convection as the hot spots occurring near the tabs is eliminated. For the module level, the forced air convection method stands out as the best option with a 4.3% temperature deviation between cells and maximum cell temperature of 39 ◦C. Overall, the results show that a hybrid approach with tab cooling would be beneficial in terms of temperature homogeneity especially in high capacity electric vehicle battery cells.