Scopus İndeksli Yayınlar Koleksiyonu / Scopus Indexed Publications Collection
Permanent URI for this collectionhttps://hdl.handle.net/11147/7148
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Article Microstructure-Based Prediction of Mechanical Properties of Austempered Ductile Iron Using Multiple Linear Regression Analysis(Springer int Publ Ag, 2025) Yalcin, M. Alp; Davut, KemalMultiple linear regression analysis (MLRA) was used to predict the mechanical properties of austempered ductile iron (ADI) including yield and tensile strength, uniform elongation, hardening exponent, as well as fracture energy by building a model that uses characteristic features of microstructural constituents as input parameters. The complex multi-scale microstructure of ADI, which is composed of spherical graphite particles over 10 mu m diameter; and an ausferritic matrix with sub-micron sized features, makes it ideal for prediction of mechanical properties. For that purpose, low alloyed ductile iron samples austempered between 300 and 400 degrees C for 45-180 min were tensile tested, and also multi-scale microstructural characterization were carried out using optical microscope, SEM, and EBSD technique. Moreover, a sensitivity analysis was performed to determine which microstructural parameter(s) each mechanical property is most sensitive to. The results show that tensile and yield strength are most sensitive to size and morphology of matrix phases. Moreover, the size and aspect ratio of acicular ferrite correlate well with those of high-carbon austenite; since both form during transformation of parent austenite into ausferrite during austempering treatment. Equiaxed parent austenite grains transform into ausferrite with acicular morphology during the austempering treatment; and presence of equiaxed austenite grains in the austempered samples indicates untransformed regions during austempering treatment. Ductility was found to be more sensitive to nodularity of graphite particles, and this sensitivity was attributed to the size difference between graphite particles and grain size of matrix phases.Article Citation - WoS: 8Citation - Scopus: 8A Comprehensive Study of the Effect of Scanning Strategy on In939 Fabricated by Powder Bed Fusion-Laser Beam(Elsevier, 2024) Dogu, Merve Nur; Ozer, Seren; Yalcin, Mustafa Alp; Davut, Kemal; Obeidi, Muhannad Ahmed; Simsir, Caner; Brabazon, DermotThis study provides a comprehensive investigation into the effects of different scanning strategies on the material properties of IN939 fabricated using the PBF-LB process. The scanning strategies examined included alternating bi-directional scanning with rotation angles of 0 degrees, 45 degrees, 67 degrees, and 90 degrees between adjacent layers (named as shown), as well as alternating chessboard scanning with rotation angles of 67 degrees and 90 degrees (named as Q67 degrees and Q90 degrees). The results revealed that the 45 degrees and 67 degrees samples had the highest relative density, while the 0 degrees and Q67 degrees samples showed the highest average porosity. Moreover, various types of cracks, including solidification, solid-state, and oxide-induced cracks, were observed. Among the bi-directional scan samples, the 0 degrees sample displayed the most extensive cracking and the highest sigma max residual stress values in both XZ and XY planes. Conversely, the 45 degrees and 67 degrees samples exhibited fewer cracks. Notably, the lowest sigma max residual stress in the XZ planes among the bidirectional scan samples was observed in the 67 degrees sample. Additionally, microstructural analyses indicated differences in grain size and morphology, among the samples. Texture analysis indicated that the 0 degrees and 90 degrees samples exhibited strong cube textures, whereas the texture intensity weakened for the 45 degrees and 67 degrees samples. Moreover, the alternating chessboard scanning strategy led to rougher surfaces (higher Sa and Sz values) compared to the alternating bi-directional scanning strategy, regardless of the rotation angles. Furthermore, the microhardness values among the samples showed minimal variance, ranging between 321 + 14 HV and 356+ 7 HV.Article Citation - WoS: 13Citation - Scopus: 11Effect of Aging Treatment on the Microstructure, Cracking Type and Crystallographic Texture of In939 Fabricated by Powder Bed Fusion-Laser Beam(Elsevier, 2024) Ozer, Seren; Dogu, Merve Nur; Ozdemirel, Ceren; Bilgin, Guney Mert; Gunes, Mert; Davut, Kemal; Brabazon, DermotThis study aimed to provide a comprehensive understanding of how aging treatments (namely, HT1 and HT2) affect the microstructure, cracking behavior, and crystallographic texture of IN939 fabricated by powder bed fusion-laser beam (PBF-LB) method. Although both aged samples demonstrated similar grain structure and recrystallization behavior according to the electron backscatter diffraction (EBSD) analysis, as well as the precipitation of bimodal gamma ' phase and MC- and M23C6-type carbides, notable differences were observed in the size and morphology, particularly the gamma ' phase. The HT1 sample displayed coarsened primary gamma ' phase, with sizes reaching up to 2 mu m and exhibiting varied morphologies, including irregular and cuboidal shapes. Additionally, this treatment led to the formation of some gamma '-gamma eutectic regions and plate-like eta phase, along with the decomposition of MC-type carbides into M23C6-type carbides. In contrast, the HT2 sample displayed uniformly distributed spherical primary gamma ' phase with sizes ranging from 70 to 120 nm, accompanied by very fine secondary gamma ' phase. Furthermore, it was found that changes in both aged sample microstructures could result in the formation of strain-age cracks due to the gamma ' phase formation and liquation cracks due to the partial remelting of lower melting point phases. The findings also revealed that with the application of aging treatments, the hardness of the as-fabricated sample (339.8 +/- 3.4 HV) increased to 440.2 +/- 5.6 HV and 508.1 +/- 4.8 HV for the heat treatment of HT1 and HT2, respectively.Article Citation - WoS: 11Citation - Scopus: 11A Comprehensive Characterization of the Effect of Spatter Powder on In939 Parts Fabricated by Laser Powder Bed Fusion(ELSEVIER SCI LTD, 2023) Dogu, Merve Nur; Mussatto, Andre; Yalçın, Mustafa Alp; Özer, Seren; Davut, Kemal; Obeidi, Muhannad Ahmed; Kumar, AjayThis study is focused on a comprehensive characterization of virgin and spatter IN939 powders and the effects of a certain amount of spatter powder on the part quality of IN939 fabricated by the L-PBF process. A brown tint coloration formed Al2O3 oxide, pores, a 124.4% increase in the average particle size, a 10.2% decrease in the powder circularity, and a 7.5% decrease in the powder aspect ratio were observed in the spatter powder. Additionally, higher average grain size and lower nanohardness were obtained for the spatter powder. In order to understand the effect of a certain amount of spatter powder on the part quality, 10 wt% spatter powder was mixed with the virgin powder. This addition was found to decrease the flowability of the powder. Moreover, this addition decreased relative density by around 0.3% and increased surface roughness by around 80.8% in the fabricated samples (termed as V and SV). On the other hand, there was no considerable microstructural, texture, microhardness, and nanohardness difference between V and SV samples, although the spatter powder addition caused a 30.2% increase in the average grain size of SV. The overall texture for both V and SV samples exhibit (00 1)//BD.Article Citation - WoS: 22Citation - Scopus: 25Effect of Solution Heat Treatment on the Microstructure and Crystallographic Texture of In939 Fabricated by Powder Bed Fusion-Laser Beam(Elsevier, 2023) Doğu, Merve Nur; Özer, Seren; Yalçın, Mustafa Alp; Davut, Kemal; Bilgin, Guney Mert; Obeidi, Muhannad Ahmed; Brodin, Hakan; Gu, Hengfeng; Brabazon, DermotThe effect of various solution heat treatment temperatures (i.e., 1120, 1160, 1200 and 1240 & DEG;C) on the microstructure, grain morphology and crystallographic texture of IN939 fabricated by powder bed fusion-laser beam (PBF-LB) was investigated. Microstructural analyses showed that the high-temperature gradient and rapid solidification of the PBF-LB processing caused different resulting microstructures compared to conventionally pro-duced counterparts. The melt pool morphologies and laser scanning paths were examined in the as-fabricated samples in the XZ-and XY-planes, respectively. After the application of solution heat treatment at 1120 & DEG;C, the as-fabricated PBF-LB initial microstructure was still apparent. For solution heat treatments of 1200 & DEG;C and above, the melt pool and scanning path morphologies disappeared and converted into a mixture of columnar grains in the XZ-plane and equiaxed grains in the XY-plane. On the other hand, large equiaxed grains were observed when the samples were solutionized at 1240 & DEG;C. Additionally, g' phase precipitated within the matrix after all solution heat treatment conditions, which led to increase in the microhardness values. According to electron backscatter diffraction (EBSD) analyses, both as-fabricated and solution heat-treated samples had intense texture with {001} plane normal parallel to the building direction. The first recrystallized grains began to appear when the samples were subjected to the solution heat treatment at 1160 & DEG;C and the fraction of the recrystallized grains increased with increasing temperature, as supported by kernel average misorientation (KAM) and grain spread orientation (GOS) analyses.& COPY; 2023 The Author(s). Published by Elsevier B.V. This is an open access article under the CC BY license (http://creativecommons.org/licenses/by/4.0/).Article Citation - WoS: 29Citation - Scopus: 31Effect of Heat Input on Haz Softening in Fiber Laser Welding of 22mnb5 Steel(Elsevier, 2023) Tuncel, Oğuz; Aydın, Hakan; Davut, KemalThis study investigates the effects of heat input on the heat-affected zone (HAZ) softening in fiber laser welding of quenched 1.1 mm thick 22MnB5 steel. Laser power (1500-2500 W) and welding speed (40-120 mm/s) parameters are considered as the input process variables. Depending on the input parameters, the applied heat input varied between 12.5 and 62.5 J/mm. The results indicate that a minimum heat input of 50 J/mm is required for full weld penetration. Microhardness findings revealed that the drop in hardness in the HAZ region relative to the base material (BM) reached 39% due to grain coarsening caused by an increase in heat input under the welding conditions. Grain coarsening (prior austenite grains) is also detected in SEM analysis. In addition, grain coarsening at high heat input was also determined quantitatively in EBSD analyses. The proportion of 8.91 mu m grain size in the sample with high heat input is 4.2%, while it is 1.2% in the sample with low heat input. When the heat input increased from 12.5 to 62.5 J/mm, the width of the softened zone with the lowest hardnesses in the HAZ grew from 0.2 mm to 2.2 mm.Article Citation - WoS: 5Citation - Scopus: 6Effect of Coiling Temperature on the Structure and Properties of Thermo-Mechanically Rolled S700mc Steel(Technical Faculty in Bor, 2022) Di Nunzio, P. E.; Cesile, M. C.; Oktay, S.; Davut, Kemal; Şeşen, M. K.The boron-free S700MC steel is usually produced by exploiting the properties of a ferrite-bainite mixed microstructure formed by coiling the strips at a temperature of about 450 degrees C, i.e.below the bainite starting temperature. With the aim of further enhancing the mechanical properties of 6 to 10 mm thick strips, industrial tests were carried out at a coiling temperature of 600 degrees C to promote the formation of a structure of ferrite and carbides, which is also acceptable for this type of steel. Unexpectedly, a microstructure composed of ferrite and martensite was obtained. Compared to the ferritic-bainitic grade, the new structure is characterized by a slight decrease of the yield point but by an increase of the ultimate tensile strength by no less than 80 MPa, with a transition from a quasi-discontinuous to a clearly continuous yielding behaviour. Accordingly, the ratio of yield strength to tensile strength decreases from 0.90 to 0.75 and the impact energy decreases by 35 J and 60 J for the two gauge levels, respectively. The mechanical behaviour of the strips coiled at high temperature is explained as a direct consequence of the dual phase structure with a hard phase interspersed in a soft ferrite matrix. The presence of martensite is explained by the so-called incomplete bainite reaction. The partial transformation into ferrite after coiling and the long time required for the coil to cool down stabilize the untransformed austenite due to the carbon enrichment making bainite formation at lower temperatures impossible.Article Citation - WoS: 3Citation - Scopus: 3Nondestructive Microstructural Characterization of Austempered Ductile Iron(Walter de Gruyter GmbH, 2023) Tüzün, Mert Yağız; Yalçın, Mustafa Alp; Davut, Kemal; Kılıçlı, VolkanAustempered ductile iron (ADI) has been preferred in a wide range of applications due its unique combination of high strength, good ductility, wear resistance and fracture toughness together with lower cost and lower density compared to steels. Magnetic Barkhausen noise (MBN) measurement offers a better alternative to traditional characterization techniques by being fast and non-destructive. A simple linear regression using only one single independent variable cannot correlate the MBN with the microstructure of ADI, since its microstructure is multi component. Multiple linear regression analysis (MLRA) was used to build a model that uses the characteristic features of microstructural constituents as input parameters to predict the MBN. For that purpose, Cu-Ni-Mo alloyed ductile iron samples austempered between 325 and 400 degrees C and for 45-180 min duration were used. The results show that MBN is most sensitive to the size and shape of acicular ferrite and retained austenite. Moreover, MBN is almost insensitive to the size, morphology and volume fraction of graphite particles. This indicates that retained austenite pins the domain walls more effectively than the graphite particles. Considering the results MLRA, MBN technique can be used to characterize the ausferritic microstructure of ADI.Article Citation - WoS: 45Citation - Scopus: 48Recrystallization and Grain Growth Kinetics of In718 Manufactured by Laser Powder Bed Fusion(Elsevier, 2022) Doğu, Merve Nur; Davut, Kemal; Obeidi, Muhannad Ahmed; Yalçın, Mustafa Alp; Gu, Hengfeng; Low, Thaddeus Song En; Ginn, Jon; Brabazon, DermotThe recrystallization and grain growth behaviour of IN718 alloy additively manufactured by laser powder bed fusion (L-PBF) is presented herein. The effects of three different temperatures (1050, 1150 and 1250 °C) and holding times (15, 45 and 90 min) were investigated. The texture evolution of the samples was recorded via electron backscatter diffraction (EBSD). The as-built sample is composed of bowl-shaped melt pools, a chessboard-like grain pattern and has a cube texture {100}<001>. Recrystallized grains were observed in the samples treated at 1150 °C for 15 min, as well as the samples treated for longer periods and at higher temperatures. Recrystallization was observed to start from high dislocation density regions, including the overlapping melt pools and the borders of the chessboard-like pattern. The initial cube texture transforms into a first-generation cube-twin texture {122}<212> via a twinning-assisted recrystallization mechanism. Then, those recrystallization nuclei sweep through the high defect density matrix; during which almost no new twins are formed. The samples treated at 1250 °C are almost completely recrystallized, which forms a weaker cube texture and a stronger P-orientation {011}<112>. However, the growth of recrystallized grains is very limited due to the presence of non-coherent precipitates.