Scopus İndeksli Yayınlar Koleksiyonu / Scopus Indexed Publications Collection
Permanent URI for this collectionhttps://hdl.handle.net/11147/7148
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Article Machinability Investigation on Cnc Milling of Recycled Short Carbon Fiber Reinforced Magnesium Matrix Composites(Iop Publishing Ltd, 2024) Atasoy, Sahin; Kandemir, SinanThis study investigates the machinability of magnesium matrix composites reinforced with short carbon fibers, which represent novel materials in the field. AZ91 alloy and its composites containing 2.5 and 5 wt% recycled carbon fiber (rCF) reinforcements were used as workpieces. Face milling was conducted using uncoated carbide cutting tools under dry cutting conditions with varied cutting speeds (480-560-640 m min(-1)) and feed rates (0.65-0.8-0.95 mm min(-1)). The experimental design was based on the Taguchi L-9 (3(3)) orthogonal array. Analysis included cutting forces, surface roughness, wear on cutting inserts, and chip morphology to assess machinability. Taguchi, analysis of variance, and regression methods were employed to analyze cutting force and surface roughness results. Findings indicated satisfactory machinability for AZ91 alloy and comparatively poorer performance for the 5 wt% rCF reinforced composite, with increased reinforcement content correlating with higher cutting force and surface roughness. SEM and EDX analyses revealed significant built-up layer formation on cutting inserts, with predominantly spiral-shaped continuous chips observed in the experiments. Overall, the study affirmed the machinability of the composites and identified suitable cutting parameters for further investigations.Article Citation - WoS: 1Citation - Scopus: 1Fatigue Assessment of Copper-Brazed Stainless-Steel Joints for Plate Heat Exchangers(Wiley, 2025) Hayta, Yigit; Kandemir, SinanCyclic pressures can cause fatigue failure in the brazed joints and plates of the plate heat exchangers (PHEs). This study examines the fatigue behavior of PHEs made from 316L and 304L steels brazed with copper foils employing strain-controlled fatigue tests to explore if 304L could replace 316L in the existing production line for cost reduction. Fatigue tests were conducted at four different load levels with a stress ratio of zero and a frequency of 5 Hz. Finite Element Analysis was used to assess strain distribution and estimate PHE lifespan based on generated strain versus number of cycles to failure curves. The microstructural analysis revealed that copper diffuses more easily into 316L than 304L, and using 50 mu m thick foil causes more defects compared with 100 mu m foil. It was shown that 316L joints have a significantly increased fatigue life compared with 304L. Both 316L and 304L met the 15-year lifetime requirement set by manufacturers.Article Citation - WoS: 13Citation - Scopus: 16Influence of Recycled Carbon Fiber Addition on the Microstructure and Creep Response of Extruded Az91 Magnesium Alloy(KeAi Communications Co., 2023) Kandemir, Sinan; Bohlen, Jan; Dieringa, HajoIn this study, the recycled short carbon fiber (CF)-reinforced magnesium matrix composites were fabricated using a combination of stir casting and hot extrusion. The objective was to investigate the impact of CF content (2.5 and 5.0 wt.%) and fiber length (100 and 500 µm) on the microstructure, mechanical properties, and creep behavior of AZ91 alloy matrix. The microstructural analysis revealed that the CFs aligned in the extrusion direction resulted in grain and intermetallic refinement within the alloy. In comparison to the unreinforced AZ91 alloy, the composites with 2.5 wt.% CF exhibited an increase in hardness by 16–20% and yield strength by 5–15%, depending on the fiber length, while experiencing a reduction in ductility. When the reinforcement content was increased from 2.5 to 5.0 wt.%, strength values exhibited fluctuations and decline, accompanied by decreased ductility. These divergent outcomes were discussed in relation to fiber length, clustering tendency due to higher reinforcement content, and the presence of interfacial products with micro-cracks at the CF-matrix interface. Tensile creep tests indicated that CFs did not enhance the creep resistance of extruded AZ91 alloy, suggesting that grain boundary sliding is likely the dominant deformation mechanism during creep. © 2023Article Citation - WoS: 7Citation - Scopus: 7A Comprehensive Study on Burst Pressure Performance of Aluminum Liner for Hydrogen Storage Vessels(ASME, 2021) Kangal, Serkan; Sayı, Abdülmecit Harun; Ayakdaş, Ozan; Kartav, Osman; Aydın, Levent; Artem, Hatice Seçil; Aktaş, Engin; Yücetürk, Kutay; Tanoğlu, Metin; Kandemir, Sinan; Beylergil, BertanThis paper presents a comparative study on the burst pressure performance of aluminum (Al) liner for type-III composite overwrapped pressure vessels (COPVs). In the analysis, the vessels were loaded with increasing internal pressure up to the burst pressure level. In the analytical part of the study, the burst pressure of the cylindrical part was predicted based on the modified von Mises, Tresca, and average shear stress criterion (ASSC). In the numerical analysis, a finite element (FE) model was established in order to predict the behavior of the vessel as a function of increasing internal pressure and determine the final burst. The Al pressure vessels made of Al-6061-T6 alloy with a capacity of 5 L were designed. The manufacturing of the metallic vessels was purchased from a metal forming company. The experimental study was conducted by pressurizing the Al vessels until the burst failure occurred. The radial and axial strain behaviors were monitored at various locations on the vessels during loading. The results obtained through analytical, numerical, and experimental work were compared. The average experimental burst pressure of the vessels was found to be 279 bar. The experimental strain data were compared with the results of the FE analysis. The results indicated that the FE analysis and ASSC-based elastoplastic analytical approaches yielded the best predictions which are within 2.2% of the experimental burst failure values. It was also found that the elastic analysis underestimated the burst failure results; however, it was effective for determining the critical regions over the vessel structure. The strain behavior of the vessels obtained through experimental investigations was well correlated with those predicted through FE analysis.Article Citation - WoS: 41Citation - Scopus: 45High Temperature Tensile, Compression and Creep Behavior of Recycled Short Carbon Fibre Reinforced Az91 Magnesium Alloy Fabricated by a High Shearing Dispersion Technique(National Engineering Research Center for Magnesium Alloys of China, Chongqing University, 2021) Kandemir, Sinan; Gavras, Sarkis; Dieringa, HajoThe present study seeks the feasibility of using short carbon fibres recycled from polymer matrix composites as alternative to virgin carbon fibres in the reinforcement of magnesium alloys. The microstructures, high temperature mechanical and creep properties of AZ91 alloy and its composites with various recycled carbon fibre contents (2.5 and 5 wt.%) and lengths (100 and 500 ?m) were investigated in the temperature range of 25–200 °C. The microstructural characterization showed that the high shear dispersion technique provided the cast composites with finer grains and relatively homogenous distribution of fibres. The materials tested displayed different behaviour depending on the type of loading. In general, while enhancements in the mechanical properties of composites is attributed to the load bearing and grain refinement effects of fibres, the fluctuations in the properties were discussed on the basis of porosity formation, relatively high reinforcement content leading to fibre clustering and interlayer found between the matrix and reinforcement compared to those of AZ91 alloy. The compressive creep tests revealed similar or higher minimum creep rates in the recycled carbon fibre reinforced AZ91 in comparison to the unreinforced AZ91. © 2021Article Citation - WoS: 16Citation - Scopus: 17Investigation of the High Temperature Dry Sliding Wear Behavior of Graphene Nanoplatelets Reinforced Aluminum Matrix Composites(SAGE Publications, 2021) Martin, Seçkin; Kandemir, Sinan; Antonov, M.In this study, graphene nanoplatelets (GNPs) with a thickness of 50-100 nm have been utilized to improve the mechanical and tribological properties of A360 alloy due to their extraordinary mechanical properties and solid lubricant nature. For the investigation of tribological properties, ball-on disc tests were carried out at various temperatures including room temperature (RT), 150 °C, and 300 °C. According to the hardness and ball-on-disc test results, the nanocomposite samples reinforced with GNPs exhibited improved hardness and wear resistance. The improvement in the wear behavior of nanocomposites was referred to the temporarily formed solid lubricant film of harder GNPs during the wear, and hence coefficient of friction (COF) and volume loss were considerably reduced. Abrasive-adhesive, oxidative, and mild-to-severe were found to be main wear mechanisms at RT, 150 °C, and 300 °C, respectively. Overall, the results show that the nanocomposites fabricated by casting method combined with mechanical stirring and ultrasonication have promising wear performance, especially at elevated temperatures. This may suggest that these developed materials could be potential candidates to be used in the engineering applications requiring high temperature wear performance. © The Author(s) 2020.Article Citation - WoS: 4Citation - Scopus: 5Effects of Tib2 Nanoparticle Content on the Microstructure and Mechanical Properties of Aluminum Matrix Nanocomposites(Walter de Gruyter GmbH, 2017) Kandemir, SinanThe present work reports the fabrication of A357 alloy matrix nanocomposites reinforced with 0.5, 1.0 and 2.0 wt.-% TiB2 nanoparticles (20-30 nm) by a novel method which is the combination of semi-solid mechanical mixing and ultrasonic dispersion of nanoparticles in liquid state. The microstructural and mechanical properties of the fabricated nanocomposites were investigated. The microstructural studies conducted with optical and advanced electron microscopes indicated that reasonably effective deagglomeration and uniform distribution of TiB2 nanoparticles into the matrix were achieved. Transmission electron microscopy studies also confirmed that the nanoparticles were embedded into the matrix and a good bonding was obtained between the matrix and the reinforcement. Increasing nanoparticle content led to grain refinement and significant enhancement in the mechanical properties of nanocomposites. The addition of 0.5, 1.0, and 2.0 wt.-% TiB2 nanoparticles increased the 0.2 % proof stress of matrix alloy by approximately 31, 48 and 61 %, respectively. The contribution of different mechanisms to the strength enhancement is discussed. It is proposed that the strengthening is mainly due to Orowan mechanism and dislocation generation effect by the coefficient of thermal expansion mismatch between the TiB2 nanoparticles and the matrix.Article Citation - WoS: 35Citation - Scopus: 39Development of Graphene Nanoplatelet-Reinforced Az91 Magnesium Alloy by Solidification Processing(Springer Verlag, 2018) Kandemir, SinanIt is a challenging task to effectively incorporate graphene nanoplatelets (GNPs) which have recently emerged as potential reinforcement for strengthening metals into magnesium-based matrices by conventional solidification processes due to their large surface areas and poor wettability. A solidification processing which combines mechanical stirring and ultrasonic dispersion of reinforcements in liquid matrix was employed to develop AZ91 magnesium alloy matrix composites reinforced with 0.25 and 0.5 wt.% GNPs. The microstructural studies conducted with scanning and transmission electron microscopes revealed that fairly uniform distribution and dispersion of GNPs through the matrix were achieved due to effective combination of mechanical and ultrasonic stirring. The GNPs embedded into the magnesium matrix led to significant enhancement in the hardness, tensile strength and ductility of the composites compared to those of unreinforced AZ91 alloy. The strength enhancement was predominantly attributed to the grain refinement by the GNP addition and dislocation generation strengthening due to the coefficient of thermal expansion mismatch between the matrix and reinforcement. The improved ductility was attributed to the refinement of β eutectics by transforming from lamellar to the divorced eutectics due to the GNP additions. In addition, the strengthening efficiency of the composite with 0.25 wt.% GNP was found to be higher than those of the composite with 0.5 wt.% GNP as the agglomeration tendency of GNPs is increased with increasing GNP content. These results were compared with those of the GNP-reinforced magnesium composites reported in the literature, indicating the potential of the process introduced in this study in terms of fabricating light and high-performance metal matrix composites.Article Citation - WoS: 14Citation - Scopus: 16Microstructure and Mechanical Properties of A357/Sic Nanocomposites Fabricated by Ultrasonic Cavitation-Based Dispersion of Ball-Milled Nanoparticles(SAGE Publications Inc., 2017) Kandemir, SinanIn this work, A357/0.5 wt.% SiC nanocomposites were fabricated with a combination of ultrasonic processing and a nanoparticle feeding mechanism that involves the introduction of a closed end aluminium tube filled with the ball-milled SiC nanoparticles (20-30 nm) and aluminium powders (<75 μm) into the melt for complete deagglomeration and uniform dispersion of nanoparticles through the matrix. The microstructural and mechanical properties of the fabricated nanocomposites were investigated. The microstructural studies conducted with optical and advanced electron microscopes indicate that relatively effective deagglomeration and uniform dispersion of SiC nanoparticles into the molten alloy were achieved. The hardness and tensile properties of the nanocomposites were notably improved compared to those of the ultrasonically processed A357 alloy without reinforcement, showing the strengthening potency of nanoparticles and the good bonding obtained at the particle-reinforcement interface.Article Citation - WoS: 17Citation - Scopus: 26Thixoforming of A356/Sic and A356/Tib2 Nanocomposites Fabricated by a Combination of Green Compact Nanoparticle Incorporation and Ultrasonic Treatment of the Melted Compact(Springer Verlag, 2014) Kandemir, Sinan; Atkinson, Helen V.; Weston, David P.; Hainsworth, Sarah V.Thixoforming is a type of semi-solid processing which is based on forming metals in the semi-solid state rather than fully liquid or solid state. There have been no reports of the thixoforming of nanocomposites in the literature. The incorporation of ceramic nanoparticles into liquid metals is a challenging task for the fabrication of metal matrix nanocomposites due to their large surface-to-volume ratio and poor wettability. Previous research work by a number of workers has highlighted the challenges with the incorporation of nanoparticles into liquid aluminum alloy. In the present study, SiC and TiB2 nanoparticles with an average diameter between 20 and 30 nm were firstly incorporated into green compacts by a powder forming route, and then the compacts were melted and treated ultrasonically. The microstructural studies reveal that the engulfment and relatively effective distribution of the nanoparticles into the melt were achieved. The hardness was considerably improved with only 0.8 wt pct addition of the nanoparticles. The nanocomposites were successfully thixoformed at a solid fraction between 0.65 and 0.70. The microstructures, hardness, and tensile mechanical properties of the thixoformed nanocomposites were investigated and compared with those of the as-received A356 and thixoformed A356 alloys. The tensile properties of the thixoformed nanocomposites were significantly enhanced compared to thixoformed A356 alloy without reinforcement, indicating the strengthening effects of the nanoparticles.
