Master Degree / Yüksek Lisans Tezleri

Permanent URI for this collectionhttps://hdl.handle.net/11147/3008

Browse

Search Results

Now showing 1 - 5 of 5
  • Master Thesis
    Preparation and Characterization of Sintered Ti-6a1 Powder Compacts
    (Izmir Institute of Technology, 2004) Çelik, Emrah; Güden, Mustafa; Güden, Mustafa; 03.10. Department of Mechanical Engineering; 03. Faculty of Engineering; 01. Izmir Institute of Technology
    Sintered Ti6Al4V powder compacts were prepared using atomized spherical and angular powders in the porosity range of 29-63%. Cylindrical green powder compacts cold compacted at various compaction pressures and then sintered at 1200 C for 2 h. The final porosities and average pore sizes were determined as functions of the applied compaction pressure and powder type. The compression deformation behavior of Ti6Al4V powder compacts was also investigated at quasi-static (1.6x10-3-1.6x10-1s-1) and high strain rate (300 and 900 s-1) conditions using conventional mechanical testing and Split Hopkinson Pressure Bar techniques, respectively. The mean pore size of the compacts varied between 29 and 171 Um depending on the particle size range of the powders used and the compaction pressure applied. Microscopic studies of as-received powders and sintered powder compacts showed that sintering at high temperature (1200oC) and subsequent relatively slow-rate cooling in the furnace transformed the microstructure of spherical powder from the acicular alpha to the Widmanstatten microstructure and angular powder from bimodal to equiaxed+ Widmanstatten microstructure.In compression testing, at both quasi-static and high strain rate conditions, the compacts failed primarily by shear band formation along the diagonal axis 45 C to the loading direction. Increasing strain rate was found to increase both the flow stress and the compressive strength of spherical powder compacts while it did not affect the critical strain for shear localization. The mechanical properties of angular powder compacts were further shown to be a function of powder size; larger the particle size higher the percentage of equiaxed structure while in compacts of particles <100 um relatively large voids resulted in reduced strength and ductility. Microscopic analyses of deformed but not failed and failed spherical powder compact samples further showed that fracture occurred in a ductile (dimpled) mode consisting of void initiation and growth in alpha phase and/or at the alpha/beta interface and macrocraking by void coalescence in the interparticle bond region. In angular powder compacts, the failure was granular brittle type at the interparticle bond region while the compact samples of particles <100 um fractured transgranularly through the voids. The strength of the sintered compacts was further shown to satisfy the strength requirements for cancellous bone replacement. The strength of the compacts having porosity level of 40% and/or lower was comparable with that of human cortical bone.Compared to Ti powder compacts of previous studies, Ti6Al4V powder compacts provided higher strength and increased porosity level of the compacts suitable for cortical bone replacement.
  • Master Thesis
    Preparation and Characterization of Chitosan/Calcium Phosphate Based Composite Biomaterials
    (Izmir Institute of Technology, 2004) Yıldırım, Oktay; Çiftçioğlu, Muhsin; Çiftçioğlu, Muhsin; 03.02. Department of Chemical Engineering; 03. Faculty of Engineering; 01. Izmir Institute of Technology
    In this study the preparation and characterization of three-dimensional chitosan-calcium phosphate composite structures and porous hydroxyapatite bodies for biomaterial applications have been studied. The effects of chitosan calcium phosphate amount on density, porosity, microstructure, chemical composition and mechanical properties on the composites and effects of porosifier contents, hydroxyapatite content of the slurry and sintering temperature on density, porosity and microstructure of the porous ceramic samples were investigated. SEM was used for microstructural analysis, XRD and FTIR were used for chemical analysis, Archimedes method was used for investigating physical properties and compression test for investigating mechanical properties. In this study low molecular weight chitosan, -tricalciumphosphate, hydroxyapatite and hydroxyapatite whisker have been used. For composites freeze drying technique and for the porous bodies dry pressing, polymer sponge method and dough method have been used.The densities of the composites prepared by using chitosan as the matrix and hydroxyapatite, hydroxyapatite whisker, and B-tricalciumphosphate as reinforcement increased and the porosities decreased with the increase in the ceramic content. The modulus of elasticity and the yield stress generally increased with the increasing ceramic content except for the chitosan/-tricalciumphosphate composites. The densities and porosities of the composite structures varied in the range of 0.059-0.29 g/cm3 and 96-88% respectively. The elastic moduli of the composites varied in a range of 4.45-10.09 MPa and yield stress varied in a range of 0.14-0.34 Mpa due to the change in the ceramic weight%. Changing the ceramic weight% also had influence on the microstructure. Generally with increasing ceramic content the pore sizes decreased.The pore sizes varied in a range between 100-250, 100-400 and 100-200 for chitosan/hydroxapatite, Chitosan/-TCP/Hydroxyapatite and chitosan/HA whisker composites respectively. FTIR and XRD analysis showed that the composite structures contained original constituents, no new chemical compounds were formed the production process had not affected crystallinity of ceramic phases. The densities of the porous ceramic bodies decreased and the porosities increased with the increasing porosifier content at the porous ceramics prepared by dough method and dry pressing method. The porosity and density values of porous hydroxyapatite samples changed in range of 34-72% and 2.03 to 0.87 g/cm3. Pore sizes of polymeric sponge samples were found to be around 300-400 and dry pressing and dough method samples were found to be 10u.
  • Master Thesis
    Synthesis and Characterization of Hydroxyapatite-Alumina Biocomposites
    (Izmir Institute of Technology, 2006) Şahin, Erdem; Çiftçioğlu, Muhsin; Çiftçioğlu, Muhsin; 03.02. Department of Chemical Engineering; 03. Faculty of Engineering; 01. Izmir Institute of Technology
    Three component hydroxyapatite-alumina-zirconia composite presents a promising candidate material for bone replacement implants. Two methods were employed to synthesize the composite that is expected to have high bioactivity, high strength and high chemical stability in physiologic environment. Wet mixing and heterogeneous precipitation methods were used for the synthesis. Commercial hydroxyapatite, alum ina and yttria stabilized zirconia were mixed in varying proportions and obtained powders were sintered upto 1300 °C subsequent to dry pressing at 160MPa. An optimum composition of 10-20-70 volume percent zirconia, alumina and hydroxyapatite respectively was found to present the most suitable proportion in terms of sinterability and phase purity. -tricalcium phosphate formation at temperatures higher than 1150 °C was found to be the only source of impurity phase in the material.Heterogeneous precipitation method was applied to synthesize a composite material with a functionally graded structure. The three components were aimed to be coated on one another, zirconia (TZ-3Y) being the core, alumina being the intermediate layer and hydroxyapatite being the outer shell. The bulk composite was expected to have both enhanced mechanical properties and enhanced phase purity due to separation of two reactive phases, hydroxyapatite and zirconia by the alumina layer. The coating was done in two steps using urea as the precipitant, aluminum sulfate as the Al3+ source, calcium nitrate as the Ca2+ source and ammonium phosphate as the P source.Precipitation of aluminum hydroxides on TZ-3Y particulates and precipitation of calcium hydroxides as a nucleation point for hydroxyapatite on cores were facilitated through decomposition of urea above 85 °C in aqueous media. Particle size, distribution and morphology were monitored for alumina coated zirconia samples prepared with varying Al2(SO4)/Zirconia and urea/Al2(SO4) molar ratios. The sample prepared with stoichiometric Al2(SO4)/Zirconia ratio and urea/Al2(SO4) ratio 10 exhibited the most suitable composition and morphology for hydroxyapatite coating. Samples synthesized in the first step were used as cores for hydroxyapatite coating.
  • Master Thesis
    The Densification and Sintering Behaviour of Molten Salt Synthesized Ha Whisker/Ha Composites
    (Izmir Institute of Technology, 2005) Bozkurt, Suat Bahar; Çiftçioğlu, Muhsin; Çiftçioğlu, Muhsin; 03.02. Department of Chemical Engineering; 03. Faculty of Engineering; 01. Izmir Institute of Technology
    The hydroxyapatite (HA) whiskers were used as reinforcements in the HA powder/HA whisker (HAp/HAw) composites. The HAw was synthesized with molten salt synthesis method (MSS). NaCl, K2SO4 and NaCl-K2SO4 fluxes and HA powders were used for the synthesis of HA whiskers. The effects of various salt/HA ratios, heat treatment temperatures and time were investigated. In order to enhance the dispersibility and the elimination of the powder agglomerates ultrasonic treatment was applied to the HA-salt powder mixtures before heat treatment. Scanning electron microscopy (SEM) and X-ray diffraction (XRD) techniques were used for the examination of the whiskers. The synthesized whiskers by using NaCl had a broad particle size range (0.25 to 40 mm in length and 0.2 to 20 mm in diameter) and similar morphologies. They had relatively larger diameters than those suitable for use as reinforcements in the HAp/HAw composites. The use of K2SO4 resulted in the formation of relatively uniform and thinner HA whiskers. The length and diameter of the whiskers varied from 5 to 90 mm and 0.5 to 10 mm, respectively. The whiskers prepared from NaCl-K2SO4 salt mixture were 12 to 110 mm in length and 0.5 to 25 mm in diameter. The HA whiskers, synthesized from NaCl-K2SO4 salt mixture and HA powder at 850°C, were selected as reinforcements for the composites because of their uniform morphology and dimensional properties. For the preparation of HAp/HAw composites, HA powder was ball milled and mixed with HAw in aqueous medium with the application of 2 h ultrasonic treatment. Sintering was carried out at 1200-1350°C range for 2 h. Pure HA powder shrunk more than the composites at all sintering temperatures and attained to 98.5% theoretical density at 1350°C. Although the density increases with sintering temperature, the density increase relative to the green structures decreases with whisker content at each sintering temperature. This may be attributed to the low shrinkage rate due to the presence of whiskers at high temperatures. The HA whiskers could be observed as embedded in the fine HA matrix for both slip cast and dry pressed samples from the SEM images. It was observed that the whiskers generally aligned in one direction except the 50% HAw-50% HAp composites.
  • Master Thesis
    Determination of Material Constitutive Equation of a Biomedical Grade Ti6ai4v Alloy for Cross-Wedge Rolling
    (Izmir Institute of Technology, 2009) Kıranlı, Engin; Güden, Mustafa; Güden, Mustafa; 03.10. Department of Mechanical Engineering; 03. Faculty of Engineering; 01. Izmir Institute of Technology
    In the present work, the JC flow stress and damage parameters of a biomedical grade Ti6Al4V alloy that contained very low levels of interstitial elements were determined for the modeling its deformation in the CWR process. The JC models were determined through quasi-static (10-3-0.1 s-1) and high strain rates (300-1000 s-1) within the temperature range of 25-1150 oC. High strain rate tests were performed using both compression and tension SHPB testing devices. The damage model was determined using notched specimens of different stress triaxiality. The tested alloy flow stresses were found to increase with increasing strain rate for both compression and tension tests. This was proved that the alloy has a strain rate sensitive flow stress behavior. At increasing strain rates the failure strains in tension decreased. The reduced fracture strain was also confirmed by the microscopic observations. In statically tested samples the ductile fracture mode was composed of smaller but deeper dimples, while the dimples were observed to be shallow and larger in dynamically tested samples. The tensile fracture presumably started in a region and the b phase microscopically shown to deform plastically through the tensile axis. The compression failure mode of the alloy was found to be resulting from the shear band formation followed by the fracture of the shear band. High temperature test conducted at quasi-static strain rate showed that the stress values decreased greatly after about 800 oC due to a ->b transformation. Due to this two different JC material models valid between 25-600 oC and 800-1150 oC were developed. The determined JC parameters were found to be well agreed with the literature except the model obtained from the compression tests.