Materials Science and Engineering / Malzeme Bilimi ve Mühendisliği
Permanent URI for this collectionhttps://hdl.handle.net/11147/4719
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Article Citation - WoS: 1Citation - Scopus: 1Effect of Compaction and Fluoride Content on the Remelting Efficiency of Pure Magnesium Chips(Taylor & Francis, 2023) Yörük, Pınar; Gökelma, Mertol; Derin, BoraMagnesium is widely used in industries, such as automotive, aerospace, and medical fields. The demand on magnesium has been growing, although the production and melt treatment is complex due to strong oxidation tendency. Recycling of magnesium scraps is crucial due to the criticality of magnesium-containing raw materials in Europe as well as increasing environmental concerns. Remelting of magnesium is typically conducted under a salt flux which absorbs the impurities and protects the melt against oxidation. This study investigates the effect of compaction, fused salt flux, and salt composition on remelting behavior of magnesium chips. Metal yield and coagulation efficiency were calculated after remelting, and samples were characterized by using Scanning Electron Microscope and X-ray Diffraction. The liquidus temperature and density of fluxes were analyzed by FactSage software. Remelting of compacted chips under a fused salt flux with 5 wt.% CaF2 showed the highest magnesium recovery with a yield of 97.7%. Le magnesium est largement utilise dans une variete d'industries, telles que les domaines de l'automobile, de l'aerospatiale et de la medecine. La demande en magnesium s'est accrue, bien que la production et le traitement du bain soient complexes en raison de sa forte tendance a l'oxydation. Le recyclage des dechets de magnesium est crucial en raison de la criticite des matieres premieres contenant du magnesium en Europe ainsi que des preoccupations environnementales croissantes. La refusion du magnesium est effectuee typiquement sous un flux de sel qui absorbe les impuretes et protege le bain contre l'oxydation. Cette etude examine l'effet du compactage, du flux de sel fondu et de la composition du sel sur le comportement a la refusion des copeaux de magnesium. On a calcule le rendement en metal et l'efficacite de la coagulation apres des experiences de refusion, et l'on a caracterise les echantillons a l'aide d'un microscope electronique a balayage et de la diffraction des rayons X. On a analyse la temperature du liquidus (Tliq) et la densite des flux de sel avec le logiciel FactSage. La refusion des copeaux compactes sous un flux de sel fondu avec 5% en poids de CaF2 a montre la recuperation de magnesium la plus elevee avec un rendement de 97.7%Article Citation - WoS: 5Citation - Scopus: 7Characterization and Separation Behavior of Multi-Layers in Aluminum-Rich Waste Pharmaceutical Blisters(Springer, 2023) Çapkın, İrem Yaren; Gökelma, MertolAl-rich waste pharmaceutical blisters (WPBs) have a multi-layer structure that contains aluminum and polymer-based fractions. Although the aluminum mass in WPBs is less than typical aluminum packaging products such as beverage cans, establishing a feasible recycling procedure is possible by separating the fractions to recover both metal and plastic. Hydrometallurgical methods are mostly preferred for the separation of aluminum and plastic in multi-layered structures. This work reports the characterization of Al-rich WPBs and the separation behavior of aluminum and plastic layers. The effects of hydrochloric acid, acetic acid, formic acid, sulfuric acid, ethanol, acetone, and organic solvent (benzene–ethanol–water) on the separation behavior of layers were studied at different temperatures. Furthermore, the recycling yield of the aluminum fraction was experimentally assessed. © 2023, The Minerals, Metals & Materials Society.Article Citation - WoS: 1Citation - Scopus: 2An Investigation on Inclusions Forming During Remelting of Aluminum and Magnesium Scraps Under a Salt Flux(Springer, 2023) Çapkın, İrem Yaren; Gökelma, MertolDue to increasing environmental and economic concerns, the recycling of metals has been increasing in the last decades. Aluminum saves up to 95% of energy when recycled, and magnesium is one of the most common alloying elements in aluminum alloys, contributing to oxidation behavior. Both aluminum and magnesium have a high oxidation tendency during remelting, which raises the necessity for salt flux usage. Salt fluxes remove oxides and other surface contaminants from the target metal. Salt fluxes allow molten metal pieces to coagulate and form the molten bath. Furthermore, it prevents further oxidation of the metal. The presence of fluorides increases the metal yield by promoting coalescence. Although metals and salts are frequently interacting in such processes, there is still a lack of knowledge of the final and intermediate products of the interaction reactions. This study aims to contribute to the literature by investigating the interaction of aluminum and magnesium scraps with salt flux. As a result of the experiments, AlF3, MgF2, Al2O3, MgO, and MgAl2O4 were observed as the main phases in the aluminum and magnesium scraps dross. The presence of CaF2 in the salt flux, which is insoluble in water, was also observed in the analysis results. In addition, fluorine-containing compounds were observed as a result of chemical interactions among the F-, K-, and oxide layers.Article Citation - WoS: 10Citation - Scopus: 7Assessment of Melt Cleanliness of Secondary 5000 Aluminum Alloy Via Non-Metallic Inclusions Characterization(Springer, 2023) Li, Cong; Dang, Thien; Huang, Jinxian; Huang, Chunfa; Li, Jianguo; Friedrich, Bernd; Gökelma, MertolThe extensive energy consumption of primary aluminum production stimulates increasing need of producing primary-quality alloys with secondary sources, during which process amount of non-metallic inclusions (NMIs) in the alloy must be strictly controlled. In the present study funded by AMAP Open Innovation Research Cluster, NMIs generated during remelting a 5000 Al-Mg alloy was investigated to offer benchmarking characters of NMIs with respect to type, morphology, size, composition, and concentration. Under different remelting conditions NMIs formed in the melt ahead of solidification were concentrated using Porous Disc Filtration Apparatus (PoDFA) and characterized microstructurally and quantitatively. Investigated conditions included heating cycle, organic contaminations, and refractory materials. Results suggested oxide films and cuboid particles as typical oxides with, respectively, different compositions. The amount of formed oxides declined with the increase of heating rate. With respect to aluminum carbide (Al4C3), organic contaminations were confirmed to lead to an increased amount of its formation. The carbon-containing refractory material contributed more significantly than organic contaminations on the formation of Al4C3 at melt temperatures over 760 & DEG;C. Formulas were derived based on trial results to enable translation of NMIs PoDFA value [mm(2)/kg] into their mass fraction [ppm] in the melt.Article Citation - WoS: 4Citation - Scopus: 4Rewas 2022: Developing Tomorrow's Technical Cycles(Springer, 2021) Fleuriault, Camille; Gökelma, Mertol; Anderson, Alexandra; Olivetti, Elsa A.REWAS, a sustainability driven conference within The Minerals, Metals & Materials Society (TMS), has a long history of bringing together academia and industry to exchange and reflect on the latest technology developments in the process optimization and waste management fields. The first edition of REWAS (REcycling and WASte symposium) took place in 1999. The scope of the conference has since then broadened to include environmental sustainability, resource management and manufacturing efficiency, liaising these developments to the metallurgical industry in a broader societal and systemic context. The 2022 edition of REWAS which will be hosted at the TMS 2022 Annual Meeting & Exhibition in Anaheim, California, provides a resolute outlook towards Developing Tomorrow's Technical Cycles. Within the metals and materials industry, technical cycles refer to the ensemble of strategies and processes applied to the development of sustainable product loops with the intent to eliminate waste and instead rethink, reuse and upcycle products. The success of technical cycles requires strengthening our circular approach for product life cycle design by providing guidelines and implementation examples to the developers, designers, policy makers and business managers. REWAS promotes such strategies within a priority sector identified for Circular Economy enablement: raw materials supply and management. REWAS 2022 consists of six symposia, and abstract submissions are expected in summer 2021. Topics include recycling and sustainability within the aluminum industry, specifically on casting technologies, recovery of metals from complex products and systems, decarbonization of the metallurgical and manufacturing industry, sustainable production and development perspectives, as well as automatization and digitalization for advanced manufacturing. REWAS 2022 will also include an honorary symposium for Dr. Diran Apelian, whose contributions in metals processing, aluminum and battery recycling, sustainability, education in materials science and more have shaped the path for sustainable materials processing.Conference Object Citation - WoS: 2Citation - Scopus: 1The Influence of the Casting Speed in Horizontal Continuous Casting of Aluminium Alloy En Aw 6082(Springer, 2021) Obalı, Akın; Dilek, Kerem Ahmet; Akdi, Seracettin; Ürk, Deniz Kavrar; Gökelma, MertolVertical direct chill (VDC) casting is commonly used to produce slabs and billets from wrought aluminium alloys. The fact that the VDC is not a continuous process and moulds must be prepared for the next batch decreases the productivity of the process. Alternatively, horizontal direct chill (HDC) casting simplifies the process and allows a continuous production. The casting speed in the HDC casting is easier to control and can be optimized for different alloys by changing the speed. This study focuses on investigating the effects of casting speed on the macrostructure of 6082 aluminium billets with 60 mm diameter. A demo-scale casting unit was used and the casting speed was changed from 310 to 385 mm/min. Changes in surface condition, macrocracks, microporosity, and diameter of the billets were investigated. Surface quality of the billets became better with the increasing casting speed, while diameter of the billet expands. Furthermore, centreline cracks appear at the casting speed of 355 mm/min. © 2021, The Minerals, Metals & Materials Society.