Energy Systems Engineering / Enerji Sistemleri Mühendisliği
Permanent URI for this collectionhttps://hdl.handle.net/11147/4752
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Article Citation - WoS: 8Citation - Scopus: 11Design, Thermodynamic and Economic Evaluation, and Optimization of Gasoline Production From Refinery Furnaces Flue Gas(Elsevier, 2023) Nazerifard, Reza; Mohammadpourfard, Mousa; Heris, Saeed ZeinaliIn this paper, the conversion of refinery furnaces’ flue gas into gasoline through the MTG process is investigated. This approach not only reduces greenhouse gas emissions, but also produces a high-value product, providing economic incentives to adopt this technology. The proposed integrated system comprises an organic Rankine cycle, an amine-based carbon capture unit, a methanol synthesis unit, and an MTG unit. In this study, we evaluated the technical and economic aspects of this conversion process, including the thermodynamic and cost analysis, to assess its viability as a sustainable solution for mitigating CO2 emissions from refineries. Also, using response surface methodology combined with the Box-Behnken design, the proposed integrated system was optimized to minimize the gasoline production cost. The thermodynamic assessment concludes that the energy and exergy efficiencies of the overall system are 73.12% and 85.24%, respectively. The proposed system yields an annual gasoline production rate of >184 million liters. The estimated total capital investment for the proposed system is 172.16 M$, which the methanol synthesis unit with a share of 48.65% is the most expensive one. The results give a gasoline production cost of 1.58 $/kg or 4.28 $/gal for the optimized case. Also, hydrogen has the highest contribution in the production cost, so with a 20% decrease in the price of hydrogen, the production cost of gasoline decreases by 18.71%. With this rate of technological improvement, reductions in the price of hydrogen seem inevitable in not-so-distant years, which makes the proposed system of converting refinery furnaces’ flue gas into gasoline became desirable. © 2023 Elsevier LtdArticle Citation - WoS: 20Citation - Scopus: 18Optimization of the Integrated Orc and Carbon Capture Units Coupled To the Refinery Furnace With the Rsm-Bbd Method(Elsevier, 2022) Nazerifard, Reza; Mohammadpourfard, Mousa; Heris, Saeed ZeinaliTo recover waste heat and reduce the CO2 emissions into the atmosphere, an integrated system of organic Rankine cycle and post-combustion carbon capture unit coupled with furnaces of a refinery located in Tabriz, East Azerbaijan, Iran has been presented. To assess the performances of the proposed system, thermodynamic and economic analyses are performed. The organic Rankine cycle was optimized by selecting the suitable working fluid with optimal operating conditions among the primary considered ones through multi-objective optimization. Then, the response surface methodology combined with the Box-Behnken design was employed to evaluate the effects of decision variables and their interaction on the CO2 capture cost and attain the optimal conditions. The results indicate that the R-245fa is the best working fluids among the selected ones. According to the results, the flue gas inlet temperature into the absorber and lean loading are the terms of the model that have a significant impact on the output response. In the optimum setting of the decision variables, the CO2 capture cost equals 81.60 $/tCO2 and 81.90 $/tCO2 for ORC+CC and DCC+CC processes, respectively. Furthermore, due to the absence of a turbine in the DCC+CC system, its equivalent work is 28 % higher than the ORC+CC system. Also, the amine regeneration energy is responsible for 91.47 % and 86.15 % of the variable operating cost of the optimal ORC+CC and optimal DCC+CC, respectively.Article Citation - WoS: 59Citation - Scopus: 67Design and Thermodynamic Analysis of a Novel Methanol, Hydrogen, and Power Trigeneration System Based on Renewable Energy and Flue Gas Carbon Dioxide(Pergamon-Elsevier Science LTD, 2021) Nazerifard, Reza; Khani, Leyla; Mohammadpourfard, Mousa; Mohammadi-Ivatloo, Behnam; Gökçen Akkurt, GüldenIn this paper, a new trigeneration system is proposed to decrease atmospheric carbon dioxide emission and produce methanol, hydrogen, and power. The system is composed of an organic Rankine cycle, a direct methanol fuel cell, a carbon capture unit, a proton exchange membrane electrolyzer, and a methanol synthesis unit. A flue gas stream with a defined composition, solar energy, and the atmospheric air are the system?s inlets. In the design step, special attention is paid to heat and mass integration between different components so that its waste can be lowered as much as possible. Then, mass balance law, energy conservation principle, exergy relations, and auxiliary equations are applied for each subsystem to investigate the system's thermodynamic performance. Also, the effect of changing operating parameters on the performance of each subsystem is studied. The obtained results show that the proposed system has the energy and exergy efficiencies of 66.84% and 55.10%, respectively. Furthermore, 94% of the total exergy destruction rate belongs to the water electrolyzer, while the contribution of the organic Rankine cycle is negligible. The performance of the methanol synthesis reactor depends strongly on its inlet temperature. Maximum equilibrium methanol concentration and carbon dioxide conversion are achieved at the inlet temperature of 210 degrees C. The parametric studies reveal that there is an optimum fuel cell current density in which its produced power density is maximized.